QHSE and Business Excellence Manager
BEAM Group - MODULA Manufacturing
Total years of experience :16 years, 0 months
- Intializing the Business Excellence Concept on all the Organization's Aspects with the implementation of the Continual Improvement System.
- Business Process Improvement for all the business aspects and building a team of internal auditors for the Management Systems.
- Implement and Apply the Risk Management System in all the aspects of the activities.
- KPI's Analysis of the QHSE and SOP Systems.
- Starting from Scratch for the Tolerances references recording to be a reference for the production, supply chain and the quality teams.
- Planning, Preparing and Monitoring the implementation of the quality documentation, including (ITP), Method of Statement and ensuring the control of quality records for all related work.
- Implementing KAIZEN & FMEA (systems, Design, Process).
- Applying restricted system of Advanced Product Quality Planning (APQP) methodology, involvement experience.
- Implementing the Lean Concepts on the Opertaional Management and Manufacturing processes.
- Plant Auditing, Customer Communication and Management.
- Monitoring and Inplement the Internal Auditing Plan, and Handling all the External Audits on Sharqawi Organization from Accreditation parties.
- Monitoring the Cost of Non-Quality, with taking the appropriate controls and actions to minimize them.
- Monitoring and Anlyizing the Non-Conformance System, and raise Non-Conformity Report (NCR) when needed, with the monitoring of the closeout time and quality for the correction, corrective and preventive actions needed.
- Reviewing all data related to welding activities, welding book & document (WPS, PQR and WQTR), with the needed Non Destructive Testing (NDT) as per project specification.
- Reviewing contract, specifications, and applied codes.
- Implement and Analyize the Integrated QHSE Management System as per ISO 9001:2015., ISO 45001:2018 and ISO 14001:2015.
- Occupational Health and Environmental Awareness Training for the QHSE Teams on the stated references to control all the processes.
- Start from Scratch the NEW QHSE Procedures as per ISO 9001:2015, ISO 45001:2018 and ISO14001:2015.
- Awareness Training for Directors and Deps. Managers and Supervisors and build a team of internal auditors.
- Review all the SOP Procedures (Standard Operations Procedures) as per the new ISO Rev with every department Head.
- KPI's Calculations of the QMS and SOP Systems.
- RISK management and calculation for every department, with application of risk control on every case.
- Starting from Scratch for the Tolerances references recording to be a reference for the production, supply chain and the quality teams.
- Planning for Inspection check points plan ITP (Inspection and Test Plan).
- Preparing and Monitoring the implementation of the quality documentation, including (ITP), Method of Statement and ensuring the control of quality records for all related work.
- Applying FMEA (systems, Design, Process).
- Applying Strong system of Advanced Product Quality Planning (APQP) methodology, involvement experience in every plant.
- Preparing and applying different Quality functions.
- Plant Auditing, Customer Communication and Management.
- Monitoring the Internal Auditing Plan, and its implementation, and Handling all the External Audits on Legrand Seico from Accreditation parties.
- Monitoring the Cost of Non-Quality as per Legrand France's Procedures, with taking the appropriate controls and actions to minimize them.
- Monitoring the occurrence of Non-Conformance, and raise Non-Conformity Report (NCR) when needed, with the monitoring of the closeout time and quality for the correction, corrective and preventive actions needed.
- Reviewing all data related to welding activities, welding book & document (WPS, PQR and WQTR), with the needed Non Destructive Testing (NDT) as per project specification.
- Reviewing contract, specifications, and applied codes.
- Training for the QC Teams on the stated references to control all the processes.
- Changing the mentality of QC Team from (reporting to the experience) to (use only the nominated references).
- Creating and Implementing the New QHSE System for New Section in Attieh Group, and Applying this system with all the internal concerned parties in the
Group.
- Performing and Leading all the Internal Audits for all the processes of the organization to evaluate the processes confirmation and the flow of work as per ISO 9001:2015, OHSAS 18001:2007 and ISO 14001:2015.
- Maintains product quality by enforcing quality assurance policies and procedures and government requirements; collaborating with other members of management to develop new product and engineering designs and manufacturing and training methods.
- Implementing and maintaining a Quality Risk Management system to ensure that risks are adequately controlled in accordance with current requirements.
- Plan, organize, monitor and control the day-to-day inspection activities of all QHSE staff assigned in respective shops / areas. Identify priorities and ensure completion of inspections within the time necessary for inspection in the 3 factories (Epoxy Coating factory, Cut & Bend Factory and LMI Light Metal Industries Factory).
- Coordinate with other departments to ensure smooth progression and completion of inspection activities.
- Calculating the KPI of QHSE teams, and making Improvement plans for every member in the team.
- Handle ARAMCO Visits to the Factories and Implement ARAMCO System in our Factories as we are ARAMCO Approved Vendor.
- Preparing and Monitoring the implementation of the quality documentation, including Inspection and Test Plan (ITP), Method of Statement and ensuring the control of quality records for all related work.
- Monitoring the Internal Auditing Plan for QHSE, and its implementation, and Handling all the External Audits on Attieh Group from Accreditation parties.
- Monitoring the occurrence of Non-Conformance, and raise Non-Conformity Report (NCR) when needed, with the monitoring of the closeout time and quality for the correction and corrective actions needed and prepare monthly NCR reports, Recommend Improvements / Suggestions / Preventive Actions and apply the needed Review / Actions.
- Reviewing all data related to welding activities, welding book & document (WPS, PQR and WQTR), with the needed Non Destructive Testing (NDT) as per project specification.
- Preparing, Reviewing and Approving Technical and Quality Agreements, Contracts, Specifications, and Applied Codes.
- Ensuring that the supplier and subcontractor audits are performed and reported as scheduled.
- Monitoring the implementation of all the QHSE Policies and review and renew all the Company Policies regarding the QHSE Work.
* Scope of work:
EPOXY Coating Factory. (Straight Rebars).
Cut and Bend Factory. (Rebars).
LMI (Light Metal Industries), Steel Fabrication Factory.
- Monitoring for all the site QHSE work processes required to achieve our related work target.
- Preparing and Monitoring the implementation of the quality documentation, including Inspection and Test Plan (ITP), Method of Statement and ensuring the control of quality records for all related work.
- Holding and participating in Internal Audits and handling the external audits for Railway Projects as per ISO 9001:2008 and Archirodon IMS for All QHSE Requirements.
- Monitoring the occurrence of Non-Conformance, and raise Non-Conformity Report (NCR) when needed, with the monitoring of the closeout time and quality for the correction, corrective and preventive actions needed.
- Reviewing contract, specifications, and applied codes.
- Verification of drawings, by comparing design drawing with workshop / erection drawings.
- Controlling the inspection of raw materials and review of materials test certificates (MTC), traceability of material and the specification requirements.
- Material receiving with material control & reviewing Material Receiving Inspection Report (MRIR) according to material certificate & Purchase order.
- Interfacing and coordinating with clients for Railway construction and QC matters and coordinate with 3rd party.
- Reviewing all data related to welding activities, welding book & document (WPS, PQR and WQTR), with the needed Non Destructive Testing (NDT) as per project specification.
- Inspecting and handling the grinding and maintenance work for the railways with the client and the 3rd party.
- Witnessing with the client all critical inspection points, and handling any non-conformity with the client or the 3rd party of the project.
* Scope of work:
CTW100 Project, Grinding work (Railway project);
CTW110 Project, Welding and Grinding work (Railway project).
KAAP (King Abdullah Abdul Aziz Port) Project (Railway Project).
DOUBLING Railroad for Riyadh-Dammam Project (Railway Project).
- Leading Internal audits for ISO 9001:2008, ISO 14001:2004 and OHSAS 18001:2007, Implementing and Improving the Integrated Management system of the organization by:
- Draft ES QHSE Annual Plan and monitors implementation by proactive leadership on open issues.
- Prepare decision support documents for HSE Management reviews, accident statistics, analyze trends ( HSE part ) and propose and take remedial action where necessary articipate or conduct monthly/weekly meetings with Contractor & Subcontractor HSE Managers/Supervisors.
- Liaise with Contractor and Subcontractor representatives & provides HSE advise & guidance as necessary, review and comment on Contractor & Subcontractor HSE documents and procedures
- Supporting the manager with risk and compliance to improve risk management processes and health, safety and environment programs.
- Assist the manager in setting targets and objectives of operations risk and HSE function, and in integrating operations risk management process with strategy development process.
- Develop and implement tools for identification and assessment of operations risk (e.g. risk self-assessment, risk mapping, risk indicators, creation / maintenance, risk mapping, risk indicators, creation / maintenance of operations loss database etc.)
- Ensure that applicable HSE laws, regulations and certification requirements are complied.
- Provide or where necessary source, training for staff in relation to the HSE policies and procedures.
- Monitor Closure of Actions, onsite / offsite activities for compliance with ES HSE standards, status of equipment and regulatory compliance.
- Participates as leader of the Emergency Response Team.
- Conduct QHSE MS Audits, Safety Tours/ Walk-around and Inspections of sites, contractor workshops and sites.
- Monitor and investigate on accident/incidents, both at ES and Contractors, near misses and hazards and report to QHSE Manager.
- Organize, manage, document, budget, equipments and follow up on QHSE audits.
- Develops and initiates standards and methods for welding quality assurance, inspection, testing.
Evaluation, utilizing knowledge in welding engineering field.
- Assists in Planning and directing activities concerned with development, application, and maintenance of welding quality standards for industrial processes, materials, and products in coordination with the Quality Manager.
- Devises sampling welding procedures and designs and develops forms and instructions for recording, evaluating, and reporting quality and reliability data.
- Establishes program to evaluate precision and accuracy of production equipment and testing, measurement of KPI’s, and analytical equipment and facilities.
- Directs workers engaged in measuring and testing welding product and tabulating data concerning materials, product, or process quality and reliability.
- Reviewing contract, specifications, and applied codes.
- Verification of drawings, by comparing design drawing with workshop / erection drawings.
- Undertaking QC functions in the workplace for daily QC activities.
- Implementation & follow up of project quality specification & plan.
- To conduct inspection of raw materials, bought out items and review of materials test certificates (MTC) and the specification requirements.
- To interface and coordinate with clients for construction and QC matters and coordinate with third party.
- Inspection agencies for all related inspection activities.
- To review data related to welding activities.
- Preparation & verification of material certificates & traceability of material.
- To coordinate Non Destructive Testing (NDT) activities and review of its reports.
- Material receiving with material control & reviewing Material Receiving Inspection Report "MRIR"
According to material certificate& Purchase order.
- Review of all welding book & document (WPS, PQR, WQTR).
- Holding internal audits according to ISO 9001:2008.
Making NDT (Non Destructive Testing) for all the parts of the Military aircraft motors, which want to be repaired in our factory.
Handling all the needed NDT reports for the clients.
I was responsible for Magnetic Testing, Ultra-sonic Testing, Penetrate Testing, Radio-graphic Testing and Eddy Current Testing.
Managing the NDT team of all the factory sites.
Strategic Management Project
Metallurgical Engineering, and Certified as an International Welding Engineer. Graduation Project: Thermo Mechanical Treatment for Steel. Project Grade: Excellent.