![Ahmed Sheta, OPERATION ENGINEER - UTILITY SHIFT SUPERVISOR [Precommissioning, commissioning, and startup]](http://secure.b8cdn.com/images/uploads/user_photos/19/9842519_20141108191502.jpg)
OPERATION ENGINEER - UTILITY SHIFT SUPERVISOR [Precommissioning, commissioning, and startup]
ETHYDCO (The Egyptian Ethylene and Derivatives Company)
Total years of experience :12 years, 7 Months
Lead the daily maintenance planning activities
Follow-up daily PTW work.
Recommend/develop changes to operating and departmental procedures that will improve the safety and effectiveness of the operations.
Insures all technical and procedural systems operate properly.
Participate in planning production schedules, documentation, staffing requirements, and manufacturing controls.
Provides Guidance to team members, and leads problem-solving processes and root cause analysis.
Define major problems that might face operators during day-to-day operations and use a step-by-step approach to analyze and solve these problems.
Insure that all laws, regulations, industry standards and compliance issues, E H&S standards, and procedures are followed as goods are moved into and out of the facilities.
Participate in cross-training DCS operators.
Ensure that safety observations are reviewed during the safety meetings.
Part of the owner Process team responsible for handling Pre-commissioning, commissioning, start-up activities of utility plant "including Zero Liquid Discharge system" as follows:
- Monitoring the EPC performance during the construction phase of the plant.
- Revising P&ID’s, 3D model, control philosophy and vendor datasheets and manuals.
- Performing initial and final walk-through to produce the punch lists and monitor punch items clearance with the contractor.
- Inspection of systems for mechanical completion until mechanical completion certificate (MCC) is issued.
- Piping installation status document preparation and monitoring piping completion, hydro tests and leak tests.
- Performing Site Acceptance Tests (SAT) for the site equipment
- Monitoring loop checks, field instruments testing and Function testing on complex loops logics
- Preparing commissioning and start-up procedures and checklists.
- Monitoring the flushing/purging of pipelines.
- Ensuring ready for start-up certificate is issued and documented.
- Handling the start-up of utility plant units.
Post-Start-up
- Responsible for handling the safe operation of the utility plant in ETHYDCO after the start-up stage is commenced.
- Monitor and improve efficiency of process units operations (water treatment, Cooling Tower, Steam, Air Package and ZLD"Brine Concentrator / Crystallizer”)
- Participate in starting up the TQMS in the company.
- Participate in training the field operators to be familiar with safety as per plant responsible care .
- Expects the consequences of process deviations and their effects on safety/product quality and take action to overcome.
- Establish and ensure compliance of an established housekeeping schedule.
- Continuously monitors the process parameters and take corrective actions to minimize production loss with prior instruction from Shift Supervisor and in coordination with Lead operator & Field operators
- Ensure safety in maintenance and production activities.
- Provide assistance to junior production operators in their assigned responsibilities.
- Plant operation trouble shooting for assigned areas of plant ensuring that corrective actions have been completed.
Chemist
1. To analyze the chemical properties of matter as required and
match against required specifications and standards.
2. To provide specialist professional advice to superiors as required.
3. To support other areas of the business by preparing standard solutions by manufacturing small-scale quantities of common chemicals for other areas of business.
4. To conduct day to day chemical analysis in accordance with accepted international standards & methodologies.
5. To maintain all the test equipment in accordance with manufacturer’s instructions and laboratory procedures.
Microbiologist
1. perform total bacterial count
2.Total bacterial count by membrane filter methods
3.toxicity test
4. Good command in sterilization and decontamination methods
5. media preparation
6. Good command for QC regulations
7. Microscopic observation for microorganisms
8.Environmental control for the testing environment
SKILLS
•Perform all kind of Analytical tests like pH, TPH, TDS, DO, COD, BOD, Chloride, Bromide, fluoride, Particle size and Heavy metals test analysis etc.
• Work on ICP and UV instruments
• Preparation of standard stock solutions and reagents required for test methods with correct labeling
• Do the assigned task as per provided schedule.
• Up-date the tested results in LIMS system.
• Do the calibration of the Lab Equipments and maintained the records.
• Prepare the batch sample and test as per test methods.
• Write & Revise SOP as per current test.
• Provide and conduct training for technician at on hand job.
• Keep clean the laboratory instruments, Fume hoods and work benches.
• Arrange and keep all the laboratory reagents labeled.
• Perform the daily temperature record of UETL refrigerators and humidity
• Do the task assigned by Operation Manager and report back.
• HSE awareness.
• Knowledge of Safety regulations
• International and Local Standards
• Communication Skills
• Computer Knowledge
• ISO 17025 Requirements
o Control on all production process & products (In-process control Lab).
o Very good experience in instruments (instrumental lab).
o Very good experience in analysis of (City & purified)water
o Establishment of all SOP for instruments inside the lab
o Establishment validation for all methods of Chemical analysis for haemodialysis solution
Microbiology.
* perform sterility tests for IV solutions
* Total microbial count for hemodialysis.
* Daily monitoring R.O. unit
* Endotoxin test.
* Monitoring environmental control for the whole plant (Air sampler, Settling Plates, Particle counter and swaps from work areas)
* Testing and approving all raw materials and final product.
Medical representative