Quality Manager
Hyma Plastic
Total years of experience :21 years, 8 months
Establishment and management of the quality system from process design to customer satisfaction...etc. As I joined the company at the startup phase and was responsible for setting up the quality system, equipping the quality control lab, and operating and managing the SAP B1 as an ERP system.
establish and Manage Quality system from process design to customer satisfaction
Senior Management quality consultant
- Manage all company-wide, quality policies, procedures, processes, programs, and practices.
- Manage Corporate strategy and controlling actual performance
- Assure the company of continuous conformance with appropriate standards and regulations.
- Ensure that the product provided is fit for purpose, is consistent and meets both external and internal requirements.
- Responsible for all quality operations throw manage the following departments:-
Strategy and Control performance
Quality Assurance
Quality Control
Internal process control
R&D
Continuous Improvement
Safety Dept
- Responsible for optimizing the whole life cycle of synchronize customer demands with company’s supply including:
• Forecasting customer needs.
• Preparing Master Production Schedule (MPS).
• Issuing Material Requirements Plan (MRP).
• Executing purchasing orders & job orders.
- throw manage the following departments
Production planning
Logistics, Warehouses
Local purchasing
Foreign purchasing
Material planning
Customer Service
Quality Assurance Duties
Corrective & preventive Actions
Control of Documents
System maintenance (ISO 9001 & ISO 14001 & OHSAS 18001)
internal Auditing
Continuous Improvement projects (Lean-SS-Kaizen-...etc.)
Customer Complaints
Data Analysis
Follow up and support Six sigma Projects & coordinate with symbios Consultants
...etc
Production Planning Duties
Production Schedule
Follow up Production Plan & monthly Target
Coordinate with sales
manage Stocks
.......etc
Head shift quality control engineer
To manage and ensure effective regulation and compliance with Quality Management System.
Verifying the effectiveness of QMS through System / Process internal Quality Audit.
Assist Quality Control Manager in all facets of the quality program including corrective and preventive actions, control of non-conformance materials and production, document control, complaints and control of quality records.
Coordinate with production engineers SPC and process inspection requirements.
Responsible of problem solving process and quality improvement program.
Equivalent MBA from Supreme Council of Universities-Egypt Studied Courses In MQM Quality Assurance
The training contents in details are as follows:- Block 1 (Team Accelerator): - Teams and Team working - Team Roles- Belbin - Goal Deployment and project selection - Managing Conflicts ( Conflict Inventory ) - Deployment Infrastructure and Role and Responsibilities - Belbin Inventory - Project Tracking- Gateways etc - Team Synergy Exercise ( Cave Rescue) - Project Dashboards - Developing Teamwork - Project Financial Appraisal - Understanding Style - Leading Change - Personal Development Planning - Giving and receiving feedback - Coaching Skills - Developing People - Culture and Politics - Influence & Power - Empowerment - Creative Problem Solving - ]Transactional Analysis - Brainstorming Affinity Diagrams and Pictorial approaches - Mentoring Skills - Consensus building techniques ( Highway Cod ) - Leadership styles - Reward and Recognitions Block 2: (Six Sigma DMAIC) - Minitab Graphical Analysis - Probability Distributions - Process mapping - Measurement system Analysis - Autocorrelation - Process Capability - Sigma Level - Intro. To Define - Voc - Data Collection Planning & Sampling - Control Charts - EWMA Charts - Techniques for dealing with short runs ( small batch sizes ) - Visualization Using Multi Vari Block 3: (Six Sigma DMAIC) - Confidence Intervals - Hypothesis Testing - Using ANOVA Analysis of Means - DOE - Correction Matrix and Regression - Response Surface Methods - FMEA - Factory Simulation - DFSS Overview Block 4: (Lean Manufacturing) - Value & Value Mapping - Pull Systems - TPM - Lean improvement Tools
It was academic study based on Marine Biology, Chemistry, Physics, Mathematics, Statistics, Latin, Organic Chemistry, Physical Chemistry, Inorganic Chemistry,Lab management & Safety, Fermentation, Microbiology, Zoology And Botany.
