E&I Inspector
Gas Arabian
Total years of experience :20 years, 1 month
E&I Inspector Saudi Aramco approved
Project: Power plant 1800 MW, ALBA LINE 6 EXPANSION POWER STATION 5, CCPP
Duties and Responsibilities
Review Project Quality Plan, I.T.P, Method Statement, Q.C Dossier, Site Acceptance Test procedures of F & G System.
Materiel Receiving Inspection of F & G System and Device
Material Receiving and Installation Inspection of Conduitss, Conduit Boxs, Cable Tray, Cable IR Testing on Drum.
Review of as Built Drawings.
Installation Inspection of Device for Process building and Non Process building
Inspection of Cable Pulling and Laying
Installation Inspection of JB and Control Panel Installation
Installation Inspection of Back Box Installation
Installation Inspection of MATRIX PANEL GAS LED AND MATRIX PANEL FIRE TROUBLE LED
Inspection of IR and Continuity test
Installation Inspection of Devices
Installation Inspection of cable glanding and cable termination
Witness Inspection of FO cable OTDR Testing & Splicing for multi-mode 12 fiber cable
Inspection of FO cable OTDR Test & Splicing for SINGLE-MODE 12 fiber cable
Installation Inspection of Duct Bank
Inspection of Installation Heat & Beacon Detector, Horn & Beacon, Gas Detector, GAS Detector (Hydrogen), GAS Detector (Flammable Duct), GAS Detector (Oxygen), GAS Detector (Toxic Duct), FIRE / GAS Alarm siren, FIRE / GAS Alarm Strobe, Manual Call Point, Manual Pull Station
Inspection of Installation Manual pull station, matrix panel deluge led, matrix panel gas led, matrix panel heat led, matrix panel NOVEC led, matrix panel power led, matrix panel pull station led, matrix panel pushbutton, matrix panel pushbutton led, matrix panel smoke led, matrix panel sounder, matrix panel sounder (is), matrix panel sounder fault, matrix panel switch, matrix panel trouble led
Installation Inspection of NOVEC actuator, NOVEC alarm bells, NOVEC alarm strobe, novec control station led, NOVEC manual release station, NOVEC pressure switch, NOVEC pushbutton, NOVEC discharged, NOVEC station lockout switch, NOVEC station main/reserve switch
Smoke detector, smoke detector (duct), smoke detector (is), smoke detector (is duct), smoke detector (void)
Control panel, deluge local lamp, deluge local pushbutton, deluge released, deluge solenoid, deluge solenoid monitoring, door holder
Continuity/ Pre-Loop Test, Final Loop Test.
Duties and Responsibilities
Review of company procedure, method statements, and comment, add input from previous project experience.
Understand the total scope of Electrical & Instrumentation work.
Supervision and inspection of electrical & instrumentation construction installation activities as per daily and weekly look ahead schedule such as junction boxes, stanchions, process instruments, volume tanks, impulse line, airline, and steam tracing line.
E& I, Telecom Duck bank Mandrel Test
Daly monitoring, inspecting, troubleshooting and replacing of the following instruments- LT, LIT, FT, FIT, FE, PT, PIT, TT, TIT, TC, FCV, LCV, LCV, XSV, FSIT, DIT, CIT, Mud Level Gage,
Revise as-built drawings submitted by vendors.
Review Contractor hand over Electrical & Instrumentation as built DWG
Preparation of weekly progress report Electrical & Instrumentation
Visual inspection and Review the vendors Electrical & Instrument As-built drawings (Single Lines Diagrams, Schematic Diagrams, LCC Panels, SBs, DBs, MCCs ... Etc), Then accept, modify or send NODs if required.
Clarify Cross-references by using Cable set-route list and cable termination list.
Supervising collecting all Electrical Drawings including but not limited to list of single lines and control schematics files as well as P&ID Drawings and retrieve all single lines, schematics, and P&ID's for DCC Department.
Identifying all drawings on system and giving them there proper drawing type id.
Making SLD Folder and Schematic Folder for each Sub-Station.
Onsite inspections of all sub-station Feeders and Circuit Breakers. Recording new Breaker tags for all incomers and Ties.
Duties and Responsibilities
Review Contractor QCP, ITP, IC, method statement implements the same. Develop inspection policy, Ensure project quality and progress Monitoring contractors overall performance on site in order to achieve excellent results Inspecting all work done by contractors to ensure adherence to standards and specifications, Verifying all physical work done by contractors,
Reviewing contractors quality assurance programmes on a continuous basis and ensures compliance with quality assurance requirements,
Performing follow-up activities to determine the effectiveness of the corrective actions Conducting regular quality assurance surveillance on Contractors quality assurance programme areas,
Conduct contractor & Subcontractor QC Inspector interview
Preparation of weekly progress report Electrical & Instrumentation
Preparation of weekly highlights Electrical & Instrumentation and Summit to QC Department Manager & Client (SADARA).
Monitoring Daly site works Electrical & Instrumentation.
Material receiving, Calibration, Installation & Termination Inspection of LEL Gas Dedicator, Radar type Level Transmitter, Flow, Pressure, Temperature Transmitter and Pressure Gauge
Instrument Junction Box.
Supervision and inspection of electrical & instrumentation construction installation activities as per daily and weekly look ahead schedule such as junction boxes, stanchions, process instruments, volume tanks, impulse line, airline, and steam tracing line.
E& I, Telecom Duck bank Mandrel Test
Insulation resistance Test inspection for 5kv, 15kv, 34.5kv, 230kv Cables. Witness Hi-Pot & VLF Test for 230kv & 34.5kv Cables.
Electrical, Instrument & Telecom Cable tray material receiving & Installation inspection.
Witness Inspection of Power cable 320kv splicing & Heat tracing
Street lighting power cable installation & I.R Test.
Responsibilities:
Documentation preparation accordance with project specific specification and International standard, construction of the plant Responsible for all QA/QC related issues involve in preparation of initial project documentation like Project Quality Plan, Project Execution Plan, preparation of Quality Control Procedure according to project specific requirements and standard, Method Statements prior to client approval and execution of the job. Preparation of Internal audit scheduling as per ISO 9001 Implementation of quality procedure. Arranging quality awareness training program Fault less program.
Documentation for inspection Prepare Punch list, conduct its clearance inspection with client Monitor sub-contractors daily construction activities, schedule and progress
Prepare and forward As Built drawings to engineering department Coordinate the work of different subcontractors
Make sure the construction is done as per standards (KOC/IEC/NFPA), project specifications and safety procedures. Talk into the client during TOP (Turn over Packages) inspection.
Supervision and inspection of ongoing instrumentation and control construction installation activities as per daily and weekly look ahead schedule such as junction boxes, stanchions, process instruments, volume tanks, impulse line, airline, and steam tracing line.
Supervision in termination of control cables for fire and gas system, DCS conventional system, instrumented protective system, foundation field bus system, telecom system and interlocking system as per wiring connection list drawing and loop drawings.
Assign to PMC group for loop test, troubleshooting and follow proper protocol coordination for the disconnection and reinstatements of instruments and control valves.
Work fronts preparation, forecasting trends, identify critical areas, and propose recovery plans for any delays.
Directly involved in issues of site interface with Subcontractors and clients scope changes field revisions and critical activities.
Calibration of Process Instruments (Bench and field) well verse in using HART and Foundation Fieldbus protocols.
Supervision and inspection in continuity test, meggering test and loop checking.
Provide technical assistance to subcontractor’s engineers and supervisors in resolving quality control issues and engineering related problems as per agreed QA/QC quality program, procedures, designed specifications, standard specifications and applicable code requirements in ISA, NEMA, and NEC, K.O.C standards for instrumentation construction works.
Review & Verify Sub contactor QCP, ITP, Method of Statement & Standard as per K.O.C. for OSP/ISP Installation Testing, Commissioning & Pre Commissioning Inspection for FOC-Fiber Optic Cable OTDR Test for 48, 24, 12, 6Core, FOCS-Fiber Optic Communication System, PAGA-Public address general alarm, Material receiving and testing, Installation, termination Inspection of RTU- Remote terminal unit, SCADA- Supervisory control and data acquisition, PLC, DCS-Distributed control system, NMS- Network management system, LAN, Master clock, Hotline, Telephone system, CCTV and Security system etc.
Responsibilities:
Review and generate QA/QC documentation relative to construction, installation and pre-commissioning activities within all the modules, process area’s.
Plan, Coordinate and manage QC activities on site.
Report daily/weekly/monthly and forecast QC Activities & progress to management and planning department.
Daily QA/QC monitoring of all E & I activity to ensure quality is maintained in accordance with the Project design, specifications, International codes of practice (IEC/NEMA/NFPA/ASME/ISO)
Conducted kick off meeting for subcontractors, work to go walk down, mechanical completion and TOP.
Witness and verify SAT of electrical equipments and instruments in accordance with FAT, project specification, relevant standards and other vendor documents especially hazardous zone classification.
Responsible for Material receiving and testing, Installation, termination Inspection of
OSP Fiber Optic Cable and Control cables, coaxial Cable, Category 6 UTP cable and U/G Cable DB and EB with Sub duct
PTZ(Pan, Tilt, Zoom) camera and LRC (Long rang camera)Fiex Camera with pole, MIDS Pole( Micro wave Instrusion Detection & Assesment System).IDAS Camera(instrusion Detection & Assesment System), and LRDAS(Long Range Detection and Assesment System)Inspection and Monitoring of On Reel cable test for FOC Cable with OTDR Test & L.V. Cable with megger test Inspection & Commissioning of Security Equipment Buliding (SEB) and Field Equipment Cabinet (FEC) and Patch Panels, OSP Telecommunications Duct Bank For (Road Crossing and Multiple Crossing, Pipeline Crossing)with PVC Conduit And Knowledge in BICSI (Building Industry Consulting Services International) GTE(General Telephone and Electronics) TIA/EIA (Electronic Industries Association) RUS PE-39, 89, 90 (Rural Utility Service)NEMA-TC8, SAES-T-624, SAES-T-634, SAES-T-938, 928, 916, 628, 911, 903, 938 etc.
Responsibilities:
Priority wise work distribution to QC Inspectors. Quality Control Inspection of loop checking, wiring continuity, colour coding, start up and trouble shooting of telecommunication systems. Instrument equipment and material identification and verify that it confirm to the specifications. Verify that standard calibration and test instruments and equipments have valid calibration status. Inspection of bench calibration and setting, and prepare record of calibration and setting. Carryout inspection for electrical and instrument cables, raceway installation and test. Carryout inspection of installation and testing of instrument pipes, tubing, and field mounted instruments, fibre optic cable installation, etc. Inspect logic sequence/ESD/Interlock system. Working knowledge on DCS, SCADA RTU system and ESD systems Familiar with international standards like IEC, IEEE, NEMA, NFPA 70 / NEC, UL standards.
Responsibilities:
Development of quality control and quality assurance plans of all instrumentation work as per Saudi Armco specification and QCP, ITP, method statement. Review ITP and implement the same. Develop inspection policy, area and work distribution to subordinates to get optimum output from whole team. Review quality documentation, sub-contractor quality documentation and quality improvement techniques. Identification of training needs and accordingly develop of training courses. Identification of non-conformities and close out them with suitable solution. Achieve targets fixed by management keeping in mind all safety concerns. Pre-commissioning checks and tests in accordance with specifications. Establishment and maintenance of inspection & test plans. Co-ordination, performance of inspection and test activities to ensure compliance with applicable standards, specification and approved design drawing. Manage and supervise Q.C activities in the area by complying with HSE requirements. Review daily progress of electrical and instrumentation activities and improve Q.C.P, ITP and method statement. Hands on experience in calibration, testing, trouble shooting, loop check and commissioning also all types of communication & instrumentation works. Fault diagnostic of various electronic and Communication & control systems.
Responsibilities:
Perform construction quality control activities in instrument discipline in a technical and/or administration capacity, interfacing with multi-discipline operation. Confirm installation of field instruments, local control panel, junction box, marshalling panel, interposing relay panel, motor control centre, DCS console as per approved ITP. Receive, inspect and review documents pertaining to construction activities/inspection like installations of various types of instrument such as flow, level, pressure, temperature, analytical instrument, process switches, control valves and miscellaneous instruments. Review and release loop folders prior to loop checking, cable tray installation and cable trench inspection prior to cable lying, air supply piping and pneumatic signal tubing installation and inspection as per QCP and ITP. Verify instrument’s impulse line installation as per hoop up drawing prior to blowing and leak test. Witness electrical & instrumentation and communication cable continuity and insulation resistance test, performed by the E&I crews, witness instrument calibration, pop test of PSV & Loop testing. Prepare issue and follow up corrections to discrepancy reports for materials/installations that do not meet specifications and requirements.
Responsibilities:
Responsible for Q.C activities Inspection of all instrument loops and Preparation of method statements, ITPs, handover packages, Installation, testing, calibration & pre-commissioning of field instrument and communication system. Installation, testing and precommissioning of DCS ESD systems relocation, testing and pre-commissioning of fire detection system (UV/IR), vibration monitoring, RDS telemetry system and HF radio system. Exposure to various ssytems like DCS, TLC, RTU fire and gas system ESD system, turbine and compressor system, etc. associated with refinery, gas process plant, petrochemical, off shore, production platform, fertilizer plants, oil and gas well heads. Familiar with various calibration installations and testing procedure, Knowledge in NEC, IEEE, ASTM, NFPA, NETA, API, ANSI, ISA, UL, NEMA, VE1, VE2, etc. Q.C documentation like ITP, method statement, report forms, Q.C. dossier as per ISO requirements.
Responsibilities:
Carry out Electrical & Instrumentation inspection as per ITP for the project. Responsibilities include inspection, verification and acceptance. Inspect visual appearance of weldment of E&I supports/equipment seating. Liaise with client and material controller on material inspection. Raise Material Deficiency Report in case of non-conforming material. Check and inspect the location layout and seating foundation for E & I equipment. Prepare punch list relative to the inspection, giving full description of non-conforming item or condition and reinspect after rectification is completed. Witness functional test of the equipment and record all reading for reference as per commissioning procedures
Responsible for preparing RFI, ITP, IC, NCR, DIR, CAR and folders.
Responsibilities:
Cable installation (U/G & A/G) installation, inspections of cable tray rack and conduits Installation, insulation resistance tests, field junction boxes installations, Field instruments installations, wiring terminations, impuse line tubing, air supply piping and tubing, bench calibrations, pre-commissioning loop checks, area lighting and small power Dab’s and circuits like MOV circuits, grounding and lightening protections/motor control stations. Witness electrical/instrument inspections in substations, switching units, bus bar assembly-HV switch gear, switching units, voltage transformers, current transformers protection and control relays, LV switch transformers, LV switch boards, electric motors, AC-DC UPS, high voltage cable tests trace heating, earth systems, Experience to read/interpret electrical instrumentation control circuits system. Read/interpret electrical, instrumentation control circuits, functional logic diagrams, single line & relay and ladder logics, hazardous area classifications, international standard codes, enclosures degrees of protection, etc. Plan and perform work scheduling, trouble shooting, loop checking, commissioning start ups, etc. Perform instrument calibrations. Conduct field/bus wiring tests. Diagnose instrument malfunctions; implement preventive, breakdown maintenance of the instrument systems Installation and termination of instrument cable with DCS & RTU panel and calibration of instrument like FT, PT, LT, TT and H2S detector. Responsible for PANEL AND CALIBTATION OF INSTRUMENT like H2S detector, pressure transmitter, level transmitter, temperature transmitter, flow transmitter, flow transmitter and small power cabling support system and its installation as per NEC standard.
INSTRUMENTS WORKED ON:
ABB, HONEYWELL, YOKOGAWA, FISHER ROSEMOUNT, EMERSON CONTROL, SIEMENS ENDRESS+HAUSSER, VEGA ETC.
SYSTEMS WORKED ON:
HONEYWELL, YOKOGAWA, EMERSON, BENTLY NEVADA, ALLEN BRADLEY, ICS TRIPLEX.
Instrumentation