Alexander Kali, Training Coordinator

Alexander Kali

Training Coordinator

Golden Star Resources Ltd

Location
Ghana
Education
Master's degree, Mineral Engineering
Experience
13 years, 9 months

Share My Profile

Block User


Work Experience

Total years of experience :13 years, 9 months

Training Coordinator at Golden Star Resources Ltd
  • Ghana
  • May 2010 to June 2012

May 2010 - To date Golden Star Resources Ltd (Bogoso/ Prestea - Ghana)

Metallurgical Training Superintendent at Golden Star Resources
  • Ghana
  • February 2011 to June 2012

Position: Plant Technical Training Superintendent (Feb, 2011 - To date)
Responsibilities: ➢ Assist the metallurgical manager to develop procedures and standard instructions with regards to metallurgical process on the plant (Oxide and Sulphide)
➢ Carry out supervise on- the -job training and skill assessment.
➢ Creating training programs and materials which are current with industry standards and company standards.
➢ Coordinate and write Metallurgical Department's SOP's, JSA's and Sectional training manuals.
➢ Coordinate and record all personnel training for areas controlled by the Manager, Operations: ➢ Report weekly and monthly to the HR manager on work carried out and receives guidance and directions for training Metallurgical personnel: ➢ Develop a skill matrix for each job category and ensure a gap analysis is carried out at least once a year on each employee: ➢ Observes and reports on performance and adherence to SOP's and JSA's.
➢ Ensure that the most qualified persons are recruited for the department during recruitment process.
➢ Evaluate all training programs conducted to assess their effectiveness and impact in terms of improvement in knowledge, attitudes and job behaviors.
➢ Ensuring the mill operations personals are adequately trained and equipped to perform all assigned duties.

Plant Training Officer at Golden Star Resource
  • Ghana
  • May 2010 to January 2011

Position: Plant Training Officer (May, 2010 - Jan 2011)
Responsibilities: ➢ Identifying, design and deliver training needs for the plant supervisor, metallurgist and operators in all areas control by the operations manager
➢ Develop plant procedures for the plant (SOP's, JHA & Training Manual)
➢ Supervise on the job training and skill assessment.
➢ Developing of skill matrix for each job category and carrying out gap analysis on each worker.


Professional Experience At Newmont Ghana Gold Ltd (NGGL)
The mine is a 1200 t/h capacity open pit oxide mine located in the Brong Ahafo region of Ghana. Processing of GOLD is mainly by C.I.L and In-Line Leach (Acacia) Reactor systems. Gold recovery is by Electro-winning.

Senior Production Metallurgist/Tailings Management Engineer at Newmont Ghana Gold ltd
  • Ghana
  • January 2006 to April 2010

Position: Senior Production Metallurgist/Tailings Management Engineer (Nov, 2008- April, 2010)
Responsibilities: ➢ Initiating and implementing new projects on the processing plant.
➢ Monitoring operating parameters on the plant and advice plant supervisor accordingly.
➢ Ensuring that critical stock inventory are maintained by the store dept.
➢ Coaching and training the plant operators in proper analytical methods.
➢ Optimization of the gravity circuit and the intense cyanidation reactors (Acacia Reactor)
➢ Developing decision tree for critical circuits on the process stream.
➢ Monitor and evaluate performance of the elution circuit.
➢ Ensuring that the plant cyanide analyzer is properly maintained for optimum performance.
➢ Coordinate Metso Mine-to-Mill studies.
➢ Monitor the performance of mill liners.
➢ Coordinate with OEM and vendors on the maintenance of equipment and unit on the processing plant
➢ Month-end gold inventory taking on the processing plant
➢ Coordinate trainings for plant Supervisor and operators as needed.
➢ Managing of the Tailing Storage Facility & Water Storage Dam.

Day Crew Snr Supervisor at Newmont Ghana Gold Ltd
  • Ghana
  • January 2006 to April 2010

January 2006 - April 2010 Newmont Ghana Gold Ltd - Ahafo, Ghana

Senior Day Crew/Relieve Supervisor and Trainer at Tailings Storage Facility & a Water Storage Dam
  • Ghana
  • January 2006 to November 2008

Position: Senior Day Crew/Relieve Supervisor and Trainer (Jan, 2006 - Nov, 2008)
Responsibilities: ➢ Managing and maintaining a 192 acre Tailings Storage Facility & a Water Storage Dam.
➢ Supervising Process Operations.
➢ Relieving expat supervisors on the plant.
➢ Commissioning and Supervising the first Bulk Cyanide Sparging Plant in Ghana.
➢ Managing the plant water balance system using the GOLDSIM model.
➢ Plant Housekeeping.
➢ Writing of SOPs for the Process Plant, Tailings Dam and the Reagent Mixing Systems.
➢ Reviewing of all Plant SOP's and Isolation Procedures.
➢ Supervising the handling and mixing of all reagents for the plant.
➢ Coordinating inspectors for the International Cyanide Management Code compliance which resulted in Newmont achieving the full compliance status.
➢ Coordinating IFC inspectors/officials on the Tailings Storage Facility annual audits.
➢ Supervising the maintenance of plastic liners at the Tailings dam, Process and Raw water ponds
➢ Training of operators to take up more challenging roles around the plant.
➢ Coordinating plant shutdown activities.

Professional Experience At The AngloGold Ashanti (Iduapriem Mines) - Ghana
The mine is located in the western region of Ghana and operates open pit oxide mining. The processing plant has a throughput of 600TPH. GOLD is mainly recovered by C.I.P/ C.I.L and In-Line Leach Reactor systems followed by electro winning of Gold.

Shift Supervisor at Iduapriem Mines
  • Ghana
  • June 2003 to January 2006

June 2003 - January 2006 AngloGold-Ashanti (Iduapriem Mines - Ghana)

Shift Supervisor/Trainer at Ghana Australian Goldfields
  • Ghana
  • June 2003 to January 2006

Position: Shift Supervisor/Trainer (Secondment from the Obuasi Mine) (June 2003 - Jan, 2006)
Responsibilities: ➢ Commissioning metallurgist during the commissioning of the upgraded process plant.
➢ Writing of Written Safe Working Procedure for the upgraded plant
➢ Supervising the smooth and efficient running of the entire plant (Elution, CIL/CIP, SAG and Ball mills, Gravity and In-Line-Leach Circuit and Crusher)
➢ Training Control Room and Plant Operators.
➢ Preparing and submitting shift report to the plant superintendent.
➢ Ensure compliance of operators with established procedure and safety standards.
➢ Participate in process safety inspection and implement corrective action.

Professional Experience At The AngloGold Ashanti (Obuasi Mines)
The Obuasi mine operates a sulphide underground mining system and it is located in the Ashanti region of Ghana. The processing plant (a Sulphide Treatment Plant) has a throughput of 350TPH.Gold is mainly recovered by Flotation, Bacterial Oxidation (BIOX) and a two (2) C.I.L. systems (Flotation Tails and Biox Concentrate CILs) . It also has two (2) In-Line Leach Reactors within the process stream and recovery of Gold is finally by electrowining.

Supervisor - Plant at Milling and Flotation
  • Ghana
  • August 2002 to June 2003

Position: Supervisor -Crushing, Milling and Flotation (CMF) (August 2002 - June, 2003)
Responsibilities: ➢ Crushing: a 600tph jaw crushing plant
➢ Milling: a 350tph Morgardshammer SAG and Ball Mills and cluster of cyclones
➢ Flotation: A two (2) Flash flotation cells, two (2) Rougher tank cells, Cleaner cells, A set of Scavenger cells, A regrind mill and other auxiliary equipments.

➢ Three (3) 48'' diameter Gravity Concentrators and an In- Line Leach Reactor.
➢ Ensuring that there were continuous checks on mill liners and advising the superintendent on the due dates for change out.
➢ Ensuring reagent strength and dosing rates were set to enhance flotation recovery.

Plant Supervisor at Obuasi Mine
  • Ghana
  • August 2001 to June 2003

August 2001 - June 2003 AngloGold-Ashanti (Obuasi Mine - Ghana)

Supervisor at AngloGold Ashanti Gold (Obuasi mines)
  • Ghana
  • March 2002 to August 2002

Position: Supervisor -Bacteria Oxidation plant (BIOX) (March 2002 - August, 2002)
Responsibility: ➢ Monitor the day-to-day BIOX circuit performance and the related downstream processes to ensuring that target operating parameters are adhered to.
➢ Promote and ensure adherence to safety and environmental awareness to all BIOX employees so as to minimized risk and prevent incidents.
➢ Perform all other related duties as assign by the biox superintendent from time to time.

Assistant supervisor, the Arsenic oxidation plant ➢ Assistant Supervisor at AngloGold Ashanti Gold (Obuasi Mines)
  • Ghana
  • July 2001 to March 2002

Position: Graduate Trainee/National Service (July 2001 - March 2002)
Responsibilities: ➢ Assistant supervisor, the Arsenic oxidation plant
➢ Assistant Supervisor, Bio-Detoxification plant.
➢ A member of a five (5) member BIOX -Inline-Leach Reactor commissioning team.
➢ Assistant plant Supervisor/Metallurgist BIOX & Flotation tails CILs
➢ Metallurgical Laboratory
➢ Wet chemical laboratory
➢ Training of AngloGold Ashanti Bibiani Mines Operators and Supervisors on flotation process.
➢ Metallurgical accounting, Balancing and Auditing


Professional Experience At Satellite Goldfields-Wassa Akyempim, Ghana
The mine which has been bought by Golden Star Resources was a heap leach plant and recovery of gold was by Crushing, Agglomeration, Heap leaching, CIC, Desorption and finally Electrowining of Gold. It is located at the western region of Ghana.

Graduate Trainee at AngloGold Ashanti
  • Ghana
  • June 2001 to August 2001

June 2001 - August 2001 Satellite Goldfields - Heap Leach plant (Akyempim - Ghana)

Professional Experience at Golden Star Resources Ltd - Bogoso Mines (Ghana)

The mine, which now operates the largest Bacterial Oxidation Plant in the world, is located at Bogoso in the south-western corner of Ghana about 30 minute drive to the north of Tarkwa a popular mining town. Gold processing is mainly by froth flotation followed by bacterial oxidation of the sulphide concentrate and then intense cyanidation of the oxidized concentrate at the CIL plant and electrowining of gold.

Internship at Bio-Detoxification plant
  • Ghana
  • January 2001 to May 2001

Position: Internship (Jan 2001 - May 2001)
Responsibilities:
➢ Trainee at the crushing plant.
➢ Trainee at the agglomeration plant.
➢ Trainee stacking and managing the heap leach pad.
➢ Trainee in managing the ADR plant
➢ Trainee in managing the leach solution ponds.


Research Works and Other Achievements
➢ Optimizations of Flotation Reagents (Sulphide Treatment Plant, Obuasi -Ghana)

➢ Arsenic Dissolution Test (Sulphide Treatment Plant, Obuasi -Ghana)

➢ Recovery of Gold from Fine Carbon, Review/Feasibility study
(Sulphide Treatment Plant, Obuasi -Ghana)
➢ Recovery of Gold from Fine Carbon (A case Study @ Satellite-Goldfields, Akyempim)
o (Unpublished Thesis, KNUST School of Mines)

➢ Originator, the current training manual for Crushing, Milling and Flotation (CMF) circuit (AngloGold Ashanti, Obuasi Mines)

➢ Training of AngloGold Ashanti (Bibiani Mines) Operators/Supervisors on Flotation processes

➢ Training of Operators/Supervisors on In line -Leach-Reactor STP, (Obuasi Mines)

➢ Training of Control Room Operators AngloGold Ashanti (Iduapriem Mines)

➢ Training of Control Room Operators Wexford Mines (Akyempim)

Education

Master's degree, Mineral Engineering
  • at University of Mines and Technology
  • August 2013

Aug 2011 - University of Mines and Technology, Tarkwa, Ghana. MSc in Mineral Engineering (Candidate)

Specialties & Skills

Technical Training
Plant Operations
Safety Auditing
BACTERIAL Oxidation
CONTROL ROOM
CORRECTIVE ACTION
HOUSEKEEPING
MAINTENANCE
MIXING REAGENTS
OPERATIONS
TRAINING

Languages

English
Expert

Memberships

Mining Industry Professional
  • Fellow
  • October 2011

Training and Certifications

Diploma (Certificate)
Date Attended:
May 2010
Valid Until:
May 2010