Amr Zair, Mechanical Maintenance Manager

Amr Zair

Mechanical Maintenance Manager

Orascom Construction Limited

Location
Egypt - Banha
Education
Master's degree, Business Administration
Experience
18 years, 6 Months

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Work Experience

Total years of experience :18 years, 6 Months

Mechanical Maintenance Manager at Orascom Construction Limited
  • Egypt - Cairo
  • My current job since March 2020

Head the department of Generators.

Maintenance Manager at Orascom Construction Limited
  • Egypt - Cairo
  • My current job since March 2020
Fleet Operations Manager at SPA CONDOR LOGISTICS
  • Algeria - Algiers
  • October 2017 to February 2020

Manage 3 Section Heads and their teams (Commercial, maintenance and exploitation sections) of 490 persons
Oversee 3 maintenance workshops, two at Bordj Bou Arreredj and one at Algiers
Effectively manage the Maintenance Department, which includes a fleet of 950 trucks and vehicles.
Overseeing logistics and 11 stores at Bordj Bou Arreridj locations and of the city
− Spearhead operations, manage and allocate resources (manpower, tools, spare parts and equipment)
− Planning, budgeting material requests for the workshop
− Ensure trouble shooting, diagnosticson equipment and vehicles are effectively implemented at all workshops
− Ensure implementation of safe working practices and procedures as per HSE compliances and regulations
− Implement effective maintenance management systems for preventive and predictive maintenance/timely response to breakdown and emergencies
− Participate in root cause analysis and reliability centered maintenance meetings
− Oversee forecasting, ordering and efficient functioning of stores for tools, machines, spares, consumables
− Manage local contractors/vendors
− Mentor, train, develop personnel

Achievements at SPA Condor
• Reduced down time of Trucks from 40 % to less than 10 % within one year
• Increased the percentage of realized orders on time from 40 % to 85 % on average
• Reduced fuel consumption of fleet trucks from 48 L/100KM to 33 L/100KM
• Implemented transportation management system (TMS), warehouse management system (WMS)
• Increase the resources usage percentage from 45 % to 70 %
• Effectively reorganized the existing workshops at Bordj Bou Arreridj and Alger and established new workshop at west “ORAN”
• Successfully implemented the SAP maintenance module
• Obtained ISO 9001, 14001, and 45001
certifications
• Implemented with our QHSE Team a complete plan for safety, created a tracking system to identify potential hazards
• Improved coordination between spare parts stores and purchase using Lean Six Sigma

Maintenance Team Leader at ORASCOM CONSTRUCTION •
  • Algeria - Algiers
  • July 2009 to September 2017

• Managed a team of maintenance engineers, drivers, supervisor,
workshop supervisor, and two administrators
• Performed spare parts inventory for all construction
equipment, such as loaders, excavators, dozers, graders,
compactors, dump trucks, crawler and mobile cranes, forklifts,
man lifts, generators, compressors, and welding machines
• Headed the implementation of CMMS system with ORACL
interface developed by the IT Department for all equipment
within all construction sites
• Expertly administered maintenance, performance, cost reports

Projects / Achievements at Orascom
* AinKabira Cement Factory Construction Project,
AinKabira, AlgeriaClient: Polysius
Handling 35 mobile cranes, 8 tower cranes
Used 11 mobile cranes, saving 12MnDZD
Established the workshop from scratch
* Algier Refinery Adaptation and Rehabilitation
Project and Central Workshop Client: Technip
Installed a 12 ton tower crane, saved the cost of
using 3 mobile cranes for one year
* El Merk Project Client: Anadarco and Petrofac

Maintenance Engineer at WEATHERFORD DRILLING INTERNATIONAL •
  • Egypt
  • November 2007 to June 2009

Ensured maintenance of drilling rig equipment such as draw-works, top drive, power generators, mud pumps, and hydraulic power units
• Exhibited expertise in executing rig assembly and disassembly during rig move

Maintenance Engineer at TOSHIBA EL ARABY CO. • QUESNA
  • Egypt - Menoufia
  • January 2007 to October 2007

Responsible for the daily and preventive maintenance & troubleshooting for Hydraulic system of Injection Moulding Machines.

Maintenance Engineer (Mechanical) at DYNAMIC GROUP For Fire Fighting Systems
  • Egypt - Cairo
  • October 2005 to December 2006

Responsible for the Design and execution of Fire fighting hydraulic systems and Installation and Maintenance of Pumps, Maintenance of Diesel engines.

Education

Master's degree, Business Administration
  • at University of the People
  • April 2021

Still Student as degree seeking for the Online Degree with national accreditation from USA. Expected to finish on Oct. 2022

Bachelor's degree, Mechanical Power Engineering
  • at MINUFIYAH UNIVERSITY, FACULTY OF ENGINEERING & TECHNOLOGY • AL
  • October 2005

Bachelors Degree in Mechanical Power Engineering.

Bachelor's degree, Mechanical Engineering
  • at Menoufia University
  • September 2005
Bachelor's degree, Mechanical Engineering
  • at Menoufia University
  • September 2005

Specialties & Skills

Heavy Equipment
Preventive Maintenance
Maintenance Planning
Operation
Fleet Management
MICROSOFT WORKS
ISO 9001
LOGISTICS
PROCESS ENGINEERING
TRANSPORTATION
WORKSHOPS
ISO 45001
ISO 14001
MICROSOFT OFFICE
maintenance engineering
maintenance management
operation

Social Profiles

Personal Website
Personal Website

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Languages

Arabic
Native Speaker
English
Intermediate
French
Beginner

Memberships

The Institute of Asset Management
  • Affiliate
  • October 2018
ASCM (Association of Supply Chain Management)
  • Member
  • October 2019

Training and Certifications

IELTS (Certificate)
RT Levels 1, 2, 3 and 4 (Mobile Crane Courses) | Manitowoc, Dubai (Training)
Training Institute:
Manitowoc
Date Attended:
November 2016
Duration:
50 hours
PRMG 025 (Certificate)
Date Attended:
July 2015

Hobbies

  • Reading
  • Swimming
  • Football