Maintenance Manager
Nestle
مجموع سنوات الخبرة :24 years, 5 أشهر
• Budget setting and expenditure analyses on monthly Key Responsibilities
• Budget setting, expenditure analyses and quarterly dynamic forecast.
• Responsible for Capex files for new projects .
• Manage technical store KPIs “ cycle count, inventory accuracy, nonmoving stock, stock availability “ .
• Ensure the availability of required local and imported spare parts.
• TPM maintenance pillar.
• Developing preventive/ predictive maintenance plans for Equipment and utilities.
• Lines OEE and maintain maintenance and manufacturing KPIs .
• Driving Continuous Improvement using TPM as the operating framework.
• Management core team for OMP "operation master plan” for maintenance activity include strategic activity to ensure achieving business priority .
• Improve measures tree and KPIs for maintenance activity .
• Link all operation reviews (DOR, WOR, and MOR) to Business objective & priorities.
• Participate in SHE /CARE and internal audit committee .
• Head count planning and manpower selection .
• Develop action plan to improve non performing staff members ensure resources utilization.
• Implement solid base for Different problem solving mechanisms such as DMAIC, white belt, GSTD and SWAT analyses 5 whys.
• Improve evaluation report on monthly bases for all the staff performance according to WHAT / HAW considering all relevant activity for the employee.
• Staff developing through mixing functions, training and coaching according to skill matrix and JSP .
• Share best practice in focus improvement activities and establishing recognition system .
• Good experience for internal/international audits " function /safety /compliance " .
• compliance champion for NCE gate for logistics and responsible for NSAT file.
• Improve cold chain in all IC cold stores .
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• Improve cold chain in all IC Logistics cold stores
managing CO2 /Ammonia plant as the first plant in Egypt work with this latest technology
Improve staff technical skills in Refrigeration and Safety.
• Coordinates production activities with procurement, sales, Purchasing, maintenance, and quality control departments .
• Develops and implements operating methods and procedures to eliminate operating problems and improve product quality and increase productivity.
• Calculate the estimated Cost for the products before manufacturing and compare it with the actual cost after finish to control the cost .
• Forecast stock inventory and material flow.
• Plan production activities and establishes production priorities.
• Minimize manufacturing cost by developing the production lines and adding new methods and techniques to reduce the scrap and waste in material and time .
• Develop new product to match customer requirements.
• Increase the out put of the production 2008 by 30% .
• Decrease the lost time ~20 % by developing new techniques use time control sheets analysis every job .
• Controlling yearly turn-over materials ~ 50 million SR .
• Yearly man-hours ~ 200 thousand hours .
• Deleing with many company standard ALMARAI- AGILITY-NADEC-ALWATANIA-ALBIAN-DALLAH-BUDGET ……..
• Study and implements new production line for sandwich panel by injection methods complete with steel forming m/c .
• Installation of center refrigeration station in ALAMDADAD cold stores .
• Installation of center refrigeration station in SUPREEM FOOD cold stores .
• maintenance of refrigerated cold stores for KFC restaurants.
• maintenance for refrigerated cold stores for BALADY .
• Establish anew section for refrigeration .
• Select technicians for the maintenance work shop .
• Prepare training programs for the technicians .
• Design &install cold store projects .
• Installation & maintenance for refrigerated truck units .
• Make a study for taking the agency for MITSUBISHI refrigerated truck units .
• Make a study for taking the agency for SAFKAR refrigerated truck units .
• Test the new boxes for refrigerated truck to match the standards .
Head of utility Maintenance department
• develop scheduled and preventive maintenance for the production lines & utility equipment .
• improve refrigeration plant performance .
• head count setting .
• Budget setting for maintenance/utility activity
• project Engineer for Installing new complete production lines in chicken factory .
• Installing new ovens complete with the steam generators, pipe lines and thermal oil system .
• Maintenance for the hydraulic and pneumatic equipment and valves .
• Maintenance of HVAC&R "Heating-Ventilation-Air Condition and Refrigeration" systems and equipment in Meat & Chicken factories .
• project Manager for HVAC&R system project in chicken factory.
• project Engineer for Spiral Freezers project
• Maintenance of HVAC&R "Heating-Ventilation-Air Condition and Refrigeration" systems and equipments.
• Maintenance of compressed air stations.
• Maintenance of steam generators, and heat exchangers .
• Maintenance of refrigerated trucks units.
• Installation of duct work for air condition.
• Installation of fir fitting plumping work.
• Installation of A.H.U &SILENSORS.
• Bachelor of Engineering in mechanical Power Section including the following Engineering courses: 1. Heat transfer. 2. Fluid mechanics. 3. Machine design. 4. Internal compassion engine. • Overall Grade: Pass "61%" • Graduation Project: wheel loader design.
