Biranchi Nayak, Automation Manager & Digital lead

Biranchi Nayak

Automation Manager & Digital lead

M/s Hindalco Industries Ltd

Location
India
Education
High school or equivalent,
Experience
17 years, 10 months

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Work Experience

Total years of experience :17 years, 10 months

Automation Manager & Digital lead at M/s Hindalco Industries Ltd
  • India - Sambalpur
  • My current job since June 2010

A self-driven & result oriented professional with 15 years of exposure in Industry Automation and digitalization. Worked as

at M/s Jindal Stainless Steel
  • January 2008 to January 2010
Team leader
  • January 2008 to January 2010

in implementing RFID based smart inventory management system to streamline finishing line coil tracking & enhance production.
Implementing smart roll management system at rolls hop unit through RFID & Siemens Location intelligent system.

Smart energy management System:
Successfully completed energy management system (EMS) project for real time energy consumption trending & cost control.

Roles and Assignments Handled in JSL (from

Graduate Engineer at Uttam Galva Steel Khopoli Maharashtr
  • July 2006 to March 2008

Involved in erection, installation & commissioning activities of Slitter Line
•Involved in Automation system and PLC programming
•Involved in site activities and functional testing of equipment
•Involved in I/O loop checking, P&ID tuning & functional testing




Technical Expertise: -

Digital Solution skillset:
IIOT Platform: Sound knowledge of PTC ThingWorx Platform integration & deployment with industrial control system.
OT Cyber Security: Understanding of IEC 62443 OT cybersecurity understanding & End to end deployment at plant level.
Predictive Maintenance Tool: Model based Aspen Mtell System
Condition Monitoring Tool: Neptunus Gear train online condition monitoring System.
Power BI Tool: Use for KPI monitoring & Optimization:
OT Cyber Security Tool:
Continuous Threat Detection (CTD): Basic understanding & configuration of CLAROTY Platform for OT asset utilization & visibility.
Next generation Firewall (NGFW): Basic understanding of configuration & firewall rules of Palo Alto(PA 220) next generation fire firewall use as Perimeter firewall for integration IT/OT.
Network management System (NMS):Installation & Configuration of Siemens NMS system for central network management .
Automation switches & Firewall (Siemens Scalance series): Basic configuration & firewall policy .
Secure Remote connectivity: Basic configuration of Siemens Sinema Remote connect server
Familiar with PLCs & Scada System:-
Siemens: Simatic S-7 300 / 400, CNC Controller Sinumerik 840D & Sinumerik 840Desl . Beckhoff Controller & Twincat Programming
Converteam (Now GE): HPCi System with P80i programming tools
Allen Bradley PLC system: RS Logix 5000
M1 Controller (Achenbach ) with Codesys programming tools
Scada System: Siemens WinCC, Ge Fanuc IFix, Allen bradly Factory talk View.
Familiar with Industrial Drive:
DC Drive:Siemens Simoreg 6RA70, Control Technique MentorII & Mentor MP
AC Drives:Siemens: MV drive SM 150(6.6KV), Synamics S120,
Converteam (GE) :MV7000 drive ( 3.3KV) HDI MV7312
Vacon LV 7000 Drives
Data Recorder: Hands on experience in IBA System & process analysis
Fire Protection System (Total Walther system): Fast 2000 Controller & Its
Power Equipment’s: Control and Power Switchgears (HT/LT), LV/MV Motors, MCCs, Transformers (HT & LT Distribution transformer) and Cranes.
Process Instruments and system:
Position Transducers, Pressure Transducers (Hydac & Rexroth), Speed Laser sensor (LDV), Flow Meters, Temperature Sensors, pressure control Valves, Load cells, ABB Mill mate Strip scanner system(strip centering), IMS Thickness X-Ray Gauge, LDV Laser speed measurement system, BFI Flatness Roll calibration & testing .

at M/s Uttam Galva Steel
  • January 2006 to January 2008

Education

High school or equivalent,
  • at Central Tool RoomCTTCSiemens Bangalore
  • July 2022

courses: Certified with Aspen Mtell System predicted maintenance tool. •Trained on PTC Thingworx platform (Preparing for fundamental Certification & professional certification) •Trained on OT Cyber security – ISA 32M Module (Preparing for Certification in progress) •Industrial Automation System training on Siemens S7/300 with step7 software from

Bachelor's degree, Electrical Engineering
  • at C.V. Raman College of Engineering
  • January 2006

courses: Certified with Hindalco Reliability Engineer Courses : certified PTC Fundamental IIOT Certificate Course : Certified with Mtell

Specialties & Skills

Digitization
Electrical Safety
Process Automation
Project Management
Electrical Maintenance
ADOBE GO LIVE
BUDGETING
FIREWALLS
INNOVATIVE
ARCHITECTURE
OT Security

Languages

English
Expert
Hindi
Expert

Training and Certifications

PTC Thingworx (Certificate)
Date Attended:
July 2022