Chellaramu Karuppaiah, Assistant Manager

Chellaramu Karuppaiah

Assistant Manager

Harihar Alloys Private Limited

Location
India - Chennai
Education
Bachelor's degree, Mechanical Engineering
Experience
23 years, 9 months

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Work Experience

Total years of experience :23 years, 9 months

Assistant Manager at Harihar Alloys Private Limited
  • India - Chennai
  • My current job since February 2011

Welding Procedure specification (WPS) and Procedure Qualification Record (PQR) in various grades as per EN, ASME and IBR standards and maintaining records..
Welder Performance Qualification (WPQ) as per EN, ASME and IBR standards, maintaining records
Updating the Welding Procedure specification (WPS) and Welder Performance Qualification (WPQ) whenever required and issued to the related departments
Welding Electrodes qualification in various grades as per the international standards.
Arrangement of Welding for defective castings as per WPS and WPQ.
Preparing the Weld map based on the defect on casting .
Verification of Welding Log sheet as per WPS and WPQ based on ASTM and EN Standards.
Monitoring and control the welding electrode consumption
Operation and Evaluation of Magnetic Particle Inspection (MPI)as per the international standards.
Operation and Evaluation of Liquid Penetrant Inspection (LPI) international standards.
Interpretation for Radiography Examination (RT) film and Reports.
Control of Heat Treatment processes and Qualification of Heat Treatment Procedure in various grades as per ASTM and EN standard and maintaining records.
Over all control of lab activities like incoming raw material inspection, chemical testing by spectrometer, Mechanical Testing (Tensile test, Impact test, Hardness test and Bend test) as per International standards
Arrangement for Calibration of all measuring and testing equipments in outside calibration agency.
Coordination of customer inspection and third party inspection agencies like TUV, LLOYD’S, BV and IBR inspection follow up.
Verification of customer purchase order as per customer TDC
Verifying and Issuing the Quality documents like Material Test Certificate, MPI Report, RT Report, etc based on customer requirements.
Receiving and analyzing Customer Complaints and taking corrective & preventive action based on 7QC TOOLS / 8D and then provide them with a valuable feedback to customer.
Preparing monthly analysis reports of defects and rejections and take corrective action.
Periodic evaluation of Subcontractors (Machining, NDT and Calibration agencies and requesting corrective action whenever required).Reviewing of working practices in all departments including initiating and implementing any changes to improve departmental processes.
Control, updating and Issuing Quality procedures to concern departments if any changes to improve the departmental processes.
Monitoring the Customer’s Technical Delivery Condition (TDC) and IBR drawing.
Ensuring the QA functions and all its employees follow all work rules, procedures, processes, working standards and company compliance requirements.
Day to day supervision and management of staff, including work allocation and planning, payroll approvals, leave requests, absence management, disciplinary and grievance investigations, HSE investigations, employee development, training and performance discussions and goal setting
Conducting Internal Audits for Integrated Management System in various departments within the organization.
Implementation and adherence of EH&S activity and ensure work safely.

Sr. ENGINEER at ANUGRAHA VALVES CASTING LIMITED
  • India - Chennai
  • May 2000 to December 2010

Welding Procedure specification (WPS) and Procedure Qualification Record (PQR) in various grades as per EN, ASME and IBR standards and maintaining records..
Welder Performance Qualification (WPQ) as per EN, ASME and IBR standards, maintaining records
Updating the Welding Procedure specification (WPS) and Welder Performance Qualification (WPQ) whenever required and issued to the related departments
Welding Electrodes qualification in various grades as per the international standards.
Arrangement of Welding for defective castings as per WPS and WPQ.
Preparing the Weld map based on the defect on casting .
Verification of Welding Log sheet as per WPS and WPQ based on ASTM and EN Standards.
Monitoring and control the welding electrode consumption
Operation and Evaluation of Magnetic Particle Inspection (MPI)as per the international standards.
Operation and Evaluation of Liquid Penetrant Inspection (LPI) international standards.
Interpretation for Radiography Examination (RT) film and Reports.
Control of Heat Treatment processes and Qualification of Heat Treatment Procedure in various grades as per ASTM and EN standard and maintaining records.
Over all control of lab activities like incoming raw material inspection, chemical testing by spectrometer, Mechanical Testing (Tensile test, Impact test, Hardness test and Bend test) as per International standards
Arrangement for Calibration of all measuring and testing equipments in outside calibration agency.
Coordination of customer inspection and third party inspection agencies like TUV, LLOYD’S, BV and IBR inspection follow up.
Verification of customer purchase order as per customer TDC
Verifying and Issuing the Quality documents like Material Test Certificate, MPI Report, RT Report, etc based on customer requirements.
Receiving and analyzing Customer Complaints and taking corrective & preventive action based on 7QC TOOLS / 8D and then provide them with a valuable feedback to customer.
Preparing monthly analysis reports of defects and rejections and take corrective action.
Periodic evaluation of Subcontractors (Machining, NDT and Calibration agencies and requesting corrective action whenever required).Reviewing of working practices in all departments including initiating and implementing any changes to improve departmental processes.
Control, updating and Issuing Quality procedures to concern departments if any changes to improve the departmental processes.
Monitoring the Customer’s Technical Delivery Condition (TDC) and IBR drawing.
Ensuring the QA functions and all its employees follow all work rules, procedures, processes, working standards and company compliance requirements.
Day to day supervision and management of staff, including work allocation and planning, payroll approvals, leave requests, absence management, disciplinary and grievance investigations, HSE investigations, employee development, training and performance discussions and goal setting.

Education

Bachelor's degree, Mechanical Engineering
  • at Bharathidasan University
  • May 2000

BE Mechanical Engineering

Specialties & Skills

Certified Internal Auditor
Quality Auditing
Quality Tools
Welding Inspection
problem solving skills
Certified Internal Auditor for QMS, EMS & OHSAS
ASNT LEVEL II in RTFI
ASNT LEVEL II in MT, PT,RT, UT & RTFI
RCA by 7 QC toos and 8D
casting inspection

Languages

English
Expert

Training and Certifications

Industrial Safety Training (Training)
Training Institute:
Usha Fire Safety Solution
Date Attended:
July 2012
Duration:
8 hours

Hobbies

  • Internet use
    learn about the standards and news