Chemical Engineering Manager
Thrrat Factory For the industry
Total des années d'expérience :14 years, 9 Mois
Implement strategies in alignment with strategic initiatives and provide a clear sense of direction and focus Monitor operations and trigger corrective actions Share a trusting relationship with workgroup and recruit, manage and develop plant staff Collect and analyze data to find places of waste or overtime Commit to plant safety procedures Develop systems and processes that track and optimize productivity and standards, metrics and performance targets to ensure effective return on assets Address employees’ issues or grievances and administer collective bargaining agreements Influence and learn from below Stay up to date with latest production management best practices and concept
Production engineer Nov 2010 -
BERBER CEMENT Co. Ltd (SUDAN)
ACHIEVEMENTS
4
CHEM. ENGR. ELWATHIG AHMED BAKHIET - MOB: 0024911274024
Add: Danieli Engineering Email: Elwathigbakhiet@yahoo.com
Elwathigbakhiet2006@gmail.com
Elwathigbakhiet@hotmail.com
Commissioned CLADIUS PETTER ETA cooler.
Commissioned Kiln of 4800 t/d with six stages cyclone preheater and In-line Calciner.
Commissioned Kiln bypass system.
Commissioned dual fuel PILLARD burners for Kiln and Calciner
100% pet coke fired efficiently in Kiln and Calciner, producing quality clinker.
Kiln Operation with Plant control Penal PLC system (Siemens PCS 7 Cemat)
Job responsibilities: Responsible of the safe and optimum operation of the cement process by monitoring and controlling production
plant, equipment and all support and utility systems.
Prepare daily production reports and logs. Ensure that all record keeping and production reporting is carried out on time and to the required standards.
Responsible for taking actions to prevent or rectify abnormal plant and production situations, to take whatever
executive action is necessary to achieve this but at all times to minimize any risk of harm to personnel,
environmental damage.
Monitor and direct Production Operators out on the plant to ensure continuity of operations and timely
implementation of production routines
Process supervisor
Process Supervisor at DANIELI $ TTI International Ltd
July 2013 - Present (3 months)Sangan Iron Mine Project.
Presently I am working as a Process Supervisor with Danieli organisation at the Sangan Iron Ore Concentrate
Plant, in Iran.My roles here include process advice and guidance with the hot commissioning of the new plant
-2.6 Million Ton/Y iron ore beneficiation plant operation.
-Natural iron ore crushing by Gyratory crusher and 1st 2nd 3rd grinding systems.
-SAG mill, Ball mill and Tower mill etc operation to get optimum size of material.
-Cluster Cyclones operation to separate the optimum size of fine material.
-Cobber, Rougher, Scavenger, Finisher LIMS operation to separate Fe3O4.
-Plough feeder and Reclaim conveyor operation.
-Crusher, screener, de-duster, vi-bro feeder, diverter chute, and conveyor belts operation.
-2.1 Million Ton/Y tailing separation from Iron concentrate.
-Rougher, conditioner, cleaner and scavenger flotation cells using to separate sulfur.
-Proper chemical such as SIPX, NaSH, MIBC, Na2Co3 dosing in flotation cells.
-Thickener and drying bed operation. To separate materials.
-High capacity slurry pumps operation for product transport and de-watering.
-Flow, pressure, density, level, PH, vibration etc. control from HMI.
-Flocculants, coagulant, PAA etc adjustment for recovery water from tailings.
-Thickener and drier under flow pumps operation.
-Pinion, bearing and hydraulic oil pump operation for big machines.
-Ore transfer by different conveyor belts, plough feeder, declaimer etc.
-Crusher (Gyratory Pebble), screener, and magnetic separator etc. operation.
-Flotation cells operation to remove sulfur by proper chemicals dosing.
-Good Communication form HMI and local to continue the process operation.
-Air compressor, cooling tower and high capacity slurry pumps etc operation.
Job responsibilities:
Responsible of the safe and optimum operation of the cement process by monitoring and controlling production plant, equipment and all support and utility systems.
Manages and controls all aspects of manufacturing from raw material intake, to processing, to filling, to storage and finally vehicle loading..
Responsible for taking actions to prevent or rectify abnormal plant and production situations, to take whatever executive action is necessary to achieve this but at all times to minimize any risk of harm to personnel, environmental damage.
Diagnose and trouble potential operating problems & take immediate necessary actions to ensure continuity &
stability of production.
Responsible and proactively to ensures daily production targets are achieved.
Responsible of highlights and leads to reduce poor manufacturing practices.
Drives good manufacturing practices across the site: health and safety, product quality, cost reduction, hygiene adherence, product testing, efficiency improvement, etc.
Ensures problems and issues are resolved in a timely and professional manner.
Support the annual budgeting process by providing necessary data as requested
Monitor and direct Production Operators out on the plant to ensure continuity of operations and timely implementation of production routines
PREVIOUS EMPLOYER: Shift leader
March 2012 Altakamol CEMENT Co. Ltd (SUDAN)
Job responsibilities: Responsible of the safe and optimum operation of the cement process by monitoring and controlling production
plant, equipment and all support and utility systems.
Manages and controls all aspects of manufacturing from raw material intake, to processing, to filling, to storage and finally vehicle loading..
Responsible for taking actions to prevent or rectify abnormal plant and production situations, to take whatever
executive action is necessary to achieve this but at all times to minimize any risk of harm to personnel,
environmental damage.
Diagnose and trouble potential operating problems & take immediate necessary actions to ensure continuity & stability of production.
Responsible and proactively to ensures daily production targets are achieved.
Responsible of highlights and leads to reduce poor manufacturing practices.
Drives good manufacturing practices across the site: health and safety, product quality, cost reduction, hygiene
adherence, product testing, efficiency improvement, etc.
Ensures problems and issues are resolved in a timely and professional manner.
Support the annual budgeting process by providing necessary data as requested
Monitor and direct Production Operators out on the plant to ensure continuity of operations and timely
implementation of production routines
PROFESSIONAL EXPERIENCE
PREVIOUS EMPLOYER:
Job responsibilities:
Responsible of the safe and optimum operation of the cement process by monitoring and controlling production plant, equipment and all support and utility systems.
Prepare daily production reports and logs. Ensure that all record keeping and production reporting is carried out on time and to the required standards.
Responsible for taking actions to prevent or rectify abnormal plant and production situations, to take whatever executive action is necessary to achieve this but at all times to minimize any risk of harm to personnel, environmental damage.
Monitor and direct Production Operators out on the plant to ensure continuity of operations and timely implementation of production routines
Shift leader May 2008 - Nov 2010
Alsalam Cement Co. Ltd (sudan
ACHIEVEMENTS
Successful commissioning and operation of lime stone crusher (hammer crusher thyseen group), Raw Mill
Central discharge and closed circuit cement mills all plant designed by Polysis system Germany
- Responsibilities:
Responsible for smooth functioning and operation of Pyro- Processing section.
Monitoring of Refractory and Brick lining condition.
Planning for planned shut down and associated with brick lining installation jobs.
Man power planning
Responsibilities:
Responsible for smooth functioning and operation of Pyro- Processing section.
Monitoring of Refractory and Brick lining condition.
Planning for planned shut down and associated with brick lining installation jobs.
Man power planning
July 2009-Aug2009
5
CHEM. ENGR. ELWATHIG AHMED BAKHIET - MOB: 0024911274024
Add: Danieli Engineering Email: Elwathigbakhiet@yahoo.com
Elwathigbakhiet2006@gmail.com
Elwathigbakhiet@hotmail.com
ASSISTANT COMMISSIONING ENGINEER
-I participated in the operation of Rabak cement company (Nile cement company .NCC) . During the commissioning period of kiln plus vertical mills after re-habilitation of them (Up grated) . after making
improvements to the kiln and increase productivity from 360TPD to 1000TPD
- Successful commissioning and operation of kiln, VRM and closed circuit cement mills designed by ercom and promac company (india)
Responsibilities:
Kiln operation with modern process plant, pre-calcinations burning an optimum and proficient
production objective.
For steady operation of kiln, production of good quality clinker with optimum fuel and energy
consumption and effective clinker quality.
Kiln operation with modern process plant, pre-calcinations burning an optimum and proficient
production objective.
For steady operation of kiln, production of good quality clinker with optimum fuel and energy
consumption and effective clinker quality.
PREVIOUS EMPLOYER: Shift leader NOV 2006 - March 2008
Atbara Cement Co. Ltd (sudan)
ACHIEVEMENTS
-. During this period attended the modification of line 2+line3 and commissioning
- Successful commissioning and operation of kilns, Raw Mill ball mills and closed circuit cement mills
Job responsibilities:
* Cement Kiln Line, Operation, and Troubleshooting
* Distributed of Production team and Manpower Field
(1250 TPD both lines)
Experience with Process control systems.
6
CHEM. ENGR. ELWATHIG AHMED BAKHIET - MOB: 0024911274024
Add: Danieli Engineering Email: Elwathigbakhiet@yahoo.com
Elwathigbakhiet2006@gmail.com
Elwathigbakhiet@hotmail.com
Experience with cement manufacturing equipment.
Experience with Refractory lining works.
Experience with all combustion (Gas, Pet Coke, Coal & Fuel Oil)
Familiar with energy conservation methods both in Electrical and Thermal.
Job responsibilities:
* Cement Kiln Line, Operation, and Troubleshooting
* Distributed of Production team and Manpower Field
(1250 TPD both lines
May 2006, University of Elimam Elmahdi, Faculty of Engineering and Technical Studies, Department of Chemical Engineering B.Sc. (honor) . Second Class, Division One. Other Professional Trainings: