Faisal Lodi, Assistant Professor

Faisal Lodi

Assistant Professor

Australian Technical and Management College, Federation University

Location
Australia - Melbourne
Education
Doctorate, Mechanical Engineering
Experience
17 years, 1 Months

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Work Experience

Total years of experience :17 years, 1 Months

Assistant Professor at Australian Technical and Management College, Federation University
  • Australia - Melbourne
  • My current job since October 2022

Key Achievements and responsibilities:
 Lecturing, tutoring, marking and course admin (refer to courses taught on the last page).
 Supervision of Master’s students research projects.
 Student advising and mentoring.
 Responsible for completing the QA process for marking moderation, grading, grade curve (if required), results submission, grade report, distribution of grades and releasing final grades.

Online Unit Coordinator / Student Learning Advisor at Queensland University of Technology
  • Australia - Melbourne
  • My current job since March 2022

Key Achievements and responsibilities:
 Awarded Teaching Excellence Awards in Sem 3 (Oct 2022) and Sem 1 (March 2023).
 Supervision of Master’s students research projects and leading a team of 2 academics as a Course Coordinator in ENQ591 - 1 & 2.
 Conducts research in the Biofuels Emissions Research Facility (BERF) as a Visiting Scholar.
 Teaching and coordinating postgraduate level courses.
 Responsible for completing the QA process for marking moderation, grading, grade curve (if required), results submission, grade report, distribution of grades and releasing final grades.

Adjunct Lecturer at Deakin University
  • Australia
  • July 2018 to December 2022

Key Achievements and responsibilities:
 Conducts research in the School of Engineering.
 Co-supervised and mentored Master’s level students in their product development projects.
 Taught several postgraduate courses (refer to courses taught on the last page).

Senior Project Engineer - Automotive at ABMARC
  • Australia - Melbourne
  • March 2021 to March 2022

Key Achievements and responsibilities:
 Develop test plans and quotes for clients across energy and emissions.
 Conduct laboratory as well as on-road vehicle tests for fuels, emissions, vehicle safety, compliance and approval, and other related technologies to a range of international standards and client’s requirements using state of art high precision equipment and technology at the AARC and the Kangan’s emissions laboratory.
 Conduct powertrain, fuels and emissions research.
 Provide technical advice and consultation on fuels, emissions and powertrain technologies.
 Develop engine and transmission calibration for diesel engines.
 Develop powertrain and control system for improving vehicle’s performance.
 Conduct vehicle safety related tests for brakes, suspension, stability control and trailer sway.
 Strong understanding of safety related test standards such as ADR 31/04, ADR 35/05 & 06 (brakes), SAE J266 and J2664 (trailer sway) and ADR 88/00 (ESC).
 Strong understanding of vehicle emission standards and drive cycles such as ADR 79/04, IM240, Davis dam, US EPA CFR.
 Maintain precision equipment including calibration.
 Writing reports for clients and research articles.
 Developed automated single click data analysis applications / functions in Matlab.

Lecturer at Alfaisal University
  • Saudi Arabia
  • March 2012 to June 2018

Key Achievements and responsibilities:
 Successfully set up a dedicated Engine Diagnostics and Automotive Testing laboratory and a Manufacturing workshop / Laboratory for undergraduate teaching.
 Supervised and mentored undergraduate students’ Capstone projects.
 Served as a student advisor for Mechanical Engineering for six years.
 Served as a member of the College of Engineering Accreditation Committee for four years and Chair of the Student Recruitment committee for two years.
 Served as a course coordinator for several engineering courses.
 Responsible for exam paper set-up and moderation, conducting exams, marking, completing the QA process for grading, grade curve (if required), results submission, grade report, course report, distribution of grades and releasing final grades.
 Taught several undergraduate level courses (refer to courses taught on the last page).

Quality Engineer at Trimas Corporation
  • Australia - Melbourne
  • March 2010 to February 2012

Key Achievements & Responsibilities:
 Championing quality problems action meeting with various departments for developing and implementing actions and closure of quality problem reports within specified time or less.
 Successfully completed two continuous improvement projects in the weld bays (Manual and Robotic) to reduce weld defects by 20% and achieve FTQ (First time Quality).
 Successfully completed one continuous improvement project in the parts kitting (preparation) area, reducing the internal PPM by 30%.
 Successfully introduced a new validation program / schedule for the weld jigs, reducing the jig issues by 50%; conducted the Fault Analysis meetings as Chair to develop action plans.
 Complete support to production to achieve DIFOT (Delivery in full on time), complete involvement in jig reviews, design reviews, DFMEA, PFMEA and PCP.
 Ensure dock audits conducted regularly and measure internal & external PPM and prepare weekly / monthly reports, day to day problem solving and error proofing plant-wide, including engineering, production, purchasing and warehouse & draw timely action plans.
 Poka Yoke (error proofing) of the weld jigs and conducting jig evaluation and validation.
 Monitor, analyze and evaluate product testing / dimensional measurements / weld macros results and capability study, prepare reports to ensure timely submission for customer PPAP.
 Raising Non Conformances with the supplier in case of any failure or variation of the raw material / components, follow up on the supplier’s corrective actions to close off NCRs.
 Maintaining the equipment calibration database, managing the quarantine warehouse.

Design Engineer at Trimas Corporation
  • Australia - Melbourne
  • March 2008 to March 2010

Key Achievements/Responsibilities:
 Initial costing for tender submission and project management.
 Feasibility study, concept development, conduct DFMEA, DVP&R and design reviews with the cross functional team, including production, quality and purchasing.
 Write NC programs for Tubematic (RHS Laser cutting) and Flat-bed steel laser cutting machines to make prototype parts for fitment validation and testing.
 Working with the MRP system for creating / modifying BOM (Bill of material) and for costing.
 Design the test rigs or test the actual prototype on the vehicle to comply with ADRs.
 Coordinate with production and quality to develop the weld jigs for bulk manufacturing (evaluate and validate first off jig samples and preproduction parts).
 Coordinate and work with quality to deal with customer complaints and QPRs.

Design Engineer at Air Radiators Pty Ltd
  • Australia - Melbourne
  • March 2007 to March 2008

Key Achievements & Responsibilities:
 Evaluating and analyzing design failures and performing failure analysis.
 Lead a team of six staff members on a sustainability project, resulting in a predicted overall reduction in the energy consumption by 12% in the whole organization.
 Coordinate and work with the Applications / Sales team for development of the project in the initial stages of approval to provide competitive solution to the client.
 Concept development, conduct DFMEA, feasibility study and design review with the cross functional team.
 Working with the MRP system for creating / modifying BOM (Bill of material) and for costing.
 Write Strippit machine programming (NC/CNC) in TechSoft and FabriWin for sheet metal cutting and punching operation.
 Coordinate and work closely with shop floor production team and operators to evaluate first off samples and prototypes.
 Coordinate and work closely with the R&D engineer and Process Engineer for product design, process improvement, continuous improvement, lean manufacturing and sustainability.

Education

Doctorate, Mechanical Engineering
  • at Deakin University
  • November 2020

“Combustion & emissions analysis of a cold, warm and hot start diesel engine”, abstract and full thesis: https://dro.deakin.edu.au/view/DU:30153664

Master's degree, Mechanical and Manufacturing Engineering
  • at The University of Melbourne
  • January 2009

“Reducing cold start fuel consumption through improved thermal management”, abstract and full thesis: http://repository.unimelb.edu.au/10187/3601

Specialties & Skills

Manufacturing Engineering
Design Development
Lecturing
Research Projects
Quality Engineering
AUTOMOTIVE
MECHANICAL ENGINEERING
TEACHING
Research
Data analysis

Languages

English
Expert

Memberships

Society of Automotive Engineers
  • Member
  • January 2020
Combustion Institute of Australia
  • Member
  • January 2020