Head of Mechanical Maintenance, Installation and Repair Engineer
EL-BADDAR for package co
Total years of experience :6 years, 7 months
From January 2011 -Till now: - Head of Mechanical Maintenance, Installation and Repair Engineer
EL-BADDAR for package co - Egypt
* I make changes in many of the machines for cardboard and printing land reclamation to increase efficiency and improve its performance and reduce the stoppage and reduce its down time
* I can explain these adjustments and overhauls during the interview or by e-mail as you like * Analyzed the Department maintenance process based on historical data and questionnaire results which led to the identification of the weak points& machine down time in the system.
* I help forgot ISO (TUV) mark in February 2011 for maintenance department.
* Applied Analysis techniques on the machine that helped in the study of an expansion the available time of machines product and save machines state.
* Managed maintenance, repair & troubleshooting of mechanical Equipment including corrugators, printing machines, boilers, softeners, compressors, pumps, cooling towers.
* Prepare and manage an annual spare parts process of all corrugators and printing lines.
* Increased technicians' motivation by redesigning the workshop layout, improving workshop facilities and application of QCC (Quality Control Circles)
* Saved money losses of production/year by modifying the cooling water system of corrugators' machines (single facers, Double backers, stackers)
* Study and Repair Electro-Mechanic Hydraulic Proportional flow control valve and upgrade hydraulic cycle from manual to Automatic Soft touch design for Corrugators machine.
* Designed Information System; database and program logic for machine down time.
* Decreased equipment failure and spare parts consumption like pneumatic cylinders, control valves and air bellows by application of dryer system for air cycle.
* Worked as a TPM (Total Productive Maintenance) coordinator for the Utilities section (compressors, boilers, glue lap, ink lap, balers)
* Increase the utilization of manpower as possible as by having a monthly & annual plan, good preparation and storage of spare parts and monthly training of technicians.
* Supervised the start up and operation of corrugators, printing and stitching lines.
* Install, repair, upgrade Conveyor System for upper stacker.
* Install and repair hydraulic scrap pressing machines.
* planning the maintenance schedule and machine spare parts.
* Install and repair machines and spare part as machine manual request.
* Supervision of mechanical team to make overall corrugators machine lines.
* Order the machines spare parts from local and the foreign of suppliers places.
* Supervision of mechanical team to make overall flexo printing machine lines.
* Supervision of mechanical team to make overall rotary feeder and vacuum feeder.
* Supervision of predictive maintenance for corrugators' lines and printing machine.
* Supervision of preventive maintenance for corrugators and printing machines.
* Supervision of Maintenance for machines includes the following in old position.
* Supervision for inspector for quality of product to be known the machine state and sure about quality of each part of machine work in good condition or replacement in periodic maintenance or corrective maintenance.
From December 2007 -January 2011:- Mechanical Maintenance, Installation Engineer
EL-BADDAR for package co (Berty) - Egypt
* Help for install some Machines.
* Preventive & corrective Maintenance corrugated cardboard and printing machines.
* Maintenance Compressors, machinery packaging, scrap pressing.
* Maintenance an air Conditioner, Refrigerators, chillers.
* Implementation planning daily, weekly, monthly maintenance.
* Implementation preventive maintenance for corrugators, printing machines.
* order the machines spare parts from the local and the foreign suppliers.
* Implementation Maintenance machines include the following machines: -
1- Corrugated Board or Carton machines Single facer like (Peter, Compact star, BHS, Agnati, Hsieh Hsu), Auto Splicers, mill roll stand, preheaters, glue machine, double backer, max cut, slitter scourer, cut off, auto stacker, conveyer system.
2- Flexo printers for corrugated box rotofeed like (3 machines Ward Flexo stacker, 2 machines TCY folder gluer, SBL stacker, LIAN TIEE folder gluer)
3-Air Planet (Screw Compressor's (5 kaeser, 1 Atlas Copco), 3 dryer Atlas Copco, Reciprocating Compressor, Safety Valve, air tank, air filter, gages)
4- Strapping machines (semi & fully automatic) Mosca.
5- Stitching machines (manual & semi Automatic) God-Swill.
6- Formatting machine vacuum feeder "Flat Bed Die Cutter" (Y T I 1700 SII)
7- Samples machine "Plotter for Corrugated board samples" (ZUND)
8- Pumps (Diaphragm Pump- Screw Pump - Axial Piston Pump-Reciprocating Pump -Rotary Pump - Gear Pump - Van Pump - Plungers Pump - Piston Pump)
9- Maintenance of Hydraulic and Pneumatic Systems.
10- 11 Maintenance of generator (caterpillar) - Maintenance of heavy equipment machines.
From June 2007 - December 2007:- Mechanical Maintenance, installation Engineer
South Valley -Tochkey -Aswan - Egypt
* First aid for faults, water pumping stations.
* Installation of Hanger and Air-conditions, refrigerators.
* Maintenance of harvest of agricultural, irrigation equipment.
* Maintenance of heavy equipment and agricultural machinery.
* Maintenance of machinery farm tools, fertilizer with agricultural tractors.
* Maintenance in workshop for heavy equipment to land reclamation Tractors.
* Flow up and control of tractors, agricultural machines and heavy equipment.
* Maintenance of machinery for scrap pressing, mashing of agricultural residues.
Academic Degree: B.Sc. of Engineering University: Menofia University Major: Mechanical Power of Engineering
Mechanical Power Engineering Hydraulic and Penumatic Group