Hany Nassar

Product quality and Design engineering system supervisor at Ford Motor Company of Canada

• Canada
• My current job since January 1999

Summary:
Engineering change management, Continuous improvement, 25% year to year improvements meeting quality targets and metrics. A professional engineer of Ontario, certified black belt and ASQ certified quality engineer with strong technical and leadership skills. Hands on experience in quality management, design and release and continuous improvement. FMEA, DOE, GR&R, DMAIC, C&E, QFD, QA. QC, STATS, Inference STATS, SPC, FTA, STA, DV/PV, DVA, Process Mapping, PDCA, VSM, Lean Six Sigma, Problem Solving, Project Management, ISO auditing and Standards.

Product development / Project Managment / Process Improvement
Ford Motor Company
1999 - present

Application of scientific phenomena and engineering principals into practice to modify and optimize design of components and final assemblies in the automotive technology.
* Utilization of engineering theories to analyze component and system failures, optimize designs for high quality, reliable, robust customer use applications to ensure the safeguard of life, public health and welfare.
* Use of engineering mathematical tools to calculate component/system failure rates, life cycles and implement design modification to meet design intent life expectancies.
* Application principals of system robustness to ensure robust vehicle component designs for public welfare and safety.
* Utilization of engineering principals of reliability and probability to ensure system durability for the customer safe application and use.
* Analyze engineering data, make technical decisions, and prevent faulty and defective applications being in the hands of the public which could cause harm or injury.
* Use of engineering sciences and statistical controls to ensure capable, reliable and stable systems to prevent failures in the field and ensure customer safety.
* Issue, approve and release component and assembly design improvements to ensure product reliability and safe use by customers.
* Issue engineering technical bulletins and release service parts to direct automotive repairs to ensure safe product for customer use.
* Conduct engineering Design validation and Prove out testing for new and current designs to ensure performance meets design intent and customer expectation.
* Implementation of product modifications and process enhancements to provide designs for assembly and for manufacturing.
* Conduct engineering reviews and supplier audits using the Failure Mode and Effects Analysis (FMEA) for root cause analysis and problem solving.
* Manage component and assembly SC and CC, monitor analyze control chart trends, document reaction plans for design deviations.