Intkhab Alam, Vice President – Operations

Intkhab Alam

Vice President – Operations

DealShare

Location
India - Bengaluru
Education
Diploma, General Management
Experience
20 years, 4 Months

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Work Experience

Total years of experience :20 years, 4 Months

Vice President – Operations at DealShare
  • India - Bengaluru
  • My current job since April 2022

Building lowest cost online grocery supply chain by spearheading various functions like Design, Quality, Control Tower, and Operations. Capabilities built so far are WMS Implementation, SOP Blueprinting, Operating Model, LM Route optimization, People Org etc

Director – First & Last Mile Operations at Flipkart
  • India - Bengaluru
  • April 2020 to April 2022

Managed a people org of 1200+ on roll and 25k off roll with 1 Mn deliveries every day for 15 states. Built lowest cost supply chain with widest network and diverse Org (10% diversity) by expanding Ekart network to 90% of India Post pin codes and building 10K Kirana network.

Associate Director – Central Operations (Strategy & Business)) at Flipkart.com
  • India - Bengaluru
  • January 2018 to April 2020

Primary responsibilities include making major business decisions on policies, workforce bench size and infrastructure, strategizing & managing the overall operations and driving continuous improvement, acting as the main point of communication between the zonal org and senior leadership. Managing Reliability, Speed, Customer Experience and Cost in city logistics (First Mile & Last Mile) Supply Chain on a scale of 12000 pin codes serving millions of customers and thousands of sellers every day.
Key Achievements:

Flipkart:
•Operations: Built Operations Org structure, smoothened & supported zonal teams, driven daily operations for scale, reliability & customer experience & fostered problem solving team culture. Scaled 2X business thru customer reach to 12k pin codes and seller reach to 6k. Improved last mile speed by 4x thru solving holiday, true flex and weekend availability. Articulated and developed Opex scorecard for comparative standing of zones on metrics to render healthy competition
•Strategy: Formulated Big billion days (BBD) strategy & managed event on account of infra, policy alignment on alternate delivery model mix capacity & service mgmt planning along with service recovery during event. Created first time bottom up roll up Annual operating plan (AOP), keeping a year horizon, capturing theme wise what and how list benchmarked with competition, Launched and revamped of R&R & Incentives structure for line staff and delivery boys for better conversion & Repeat offender policy to curb fake delivery attempts and theft of the shipments for customer experience

Senior Manager – Design (Operational Excellence) at Flipkart
  • India - Delhi
  • March 2015 to December 2017

Lead Operations Excellence programs on designing new processes to handle exponential growth and complexities. Lead strategic and tactical projects to enable business to achieve scale and efficiency targets. Lean Implementations thru Kaizen competition & six sigma projects
Key Achievements:
• Design: 30% Last mile Cost per shipment (CPS) reduction achieved thru various structural disruptions that helped org to move closure to profitability. Some of the structural solves involved alternate delivery model mix, FM-LM Van fleet synergy, on ground productivity enhancement using MOST. Designed & blueprinted last mile supply chain processes for the first time to build the culture of standardization & sustainability. Brought down shrinkage Loss per shipment (LPS) by approx. 40% by introducing ‘Content verification process’ & ‘Open Bag Delivery’ which aim to eliminate the mis-shipment and mis-product in reverse logistics.

Operations Head –TCF Assembly Line-III at Tata Motors
  • India - Lucknow
  • October 2013 to March 2015

Responsible for planning, coordinating, direction of trim chassis assembly line & manufacturing of the required product quantities as per production schedule along with resource allocation and work cohesively with union to maintain harmonious working environment & ensure all jobs are performed safely, efficiently and accurately. Drive preventive maintenance operation & ensure equipment reliability/availability and durability. Ensure a safe and EHSQ compliant manufacturing operation (incl. e.g. TS1649, OHSAS 18001, ISO 9001/14001/50001)
Key Achievements:
• Operations: Managed daily operations and handled 300+ span of workforce on the ground. ‘WCQ-World Class Quality’ & ‘Du-PONT Safety Management System’ established in automobile assembly line that fostered the culture of First shot OK & zero lost time injury in shop floor. Designed and implemented a performance based payment scheme (PBPS) linked with organizational performance introduced in ‘Tata Motors wage settlement-2014’ for workmen

Sr. Manager –Capacity Planning & Business Ex. (PSD) at Tata Motors
  • India - Lucknow
  • March 2006 to October 2013

Responsible for establishing man-hour standards, productivity strategies & workforce capacity planning. Establish Ergonomics work standards & awareness. Train & Mentor Six Sigma Green Belt projects. Tata Group organizational assessments, application writing & gap analysis based on Tata Business Excellence Model (TBEM), a framework adopted by the Tata’s from the Malcolm Baldrige National Quality Programme (MBNQA), USA.
Key Achievements:
• Business Excellence: A productivity model called TPES-Tata Productivity Excellence Model’ conceptualized & implemented to reduce NVA (using ‘MOST- Maynard Operation Sequence Technique’) & bad postures (using ERGONOMICS- Quick exposure check). Training module designed & 1000+ employees trained. MD appreciated the model. Goodness of 20% Labour efficiency baked in capacity planning.
• 5 day-week working proposed & implemented for unionized workforce/white collar in Tata Motors Lucknow Plant (later adopted by Dharwad Plant) in subdued market conditions to save on variable cost.

Sr. Engineer -Process Engg. (Design) at Denso India
  • India - Lucknow
  • December 2003 to March 2006

Responsible for Facility Planning & New Product development by planning of capital equipment, APQP activities, Development of SPM’S, Process Validation & Process Documents.

Education

Diploma, General Management
  • at Indian Institute of Mgmt, Calcutta
  • December 2018

,

Higher diploma, TQM-Deming
  • at Mahindra/Chou, Japan
  • December 2012
Master's degree, Operations
  • at Vidyasagar Uni, WB
  • March 2010

,

Bachelor's degree, Mechanical Engg.
  • at C.C.S University, Meerut
  • March 2003

Specialties & Skills

Business Process Excellence
Continuous Improvement
Lean Six Sigma
Operations Management
Supply Chain Management
CAPACITY PLANNING
CONTINUOUS IMPROVEMENT
Industrial Engineering
Project Management
Operations Excellence
Supply Chain Management
Operations Management
Business Excellence
Customer Experience
Lean Implementation
Safety Management System
Process Design & NPI

Languages

English
Expert
Hindi
Native Speaker
Arabic
Beginner
Urdu
Beginner

Training and Certifications

Workshop on Ergonomics (Certificate)
Internal Auditor (ISO/TS 16949) (Certificate)
Supply Chain Management by CII, Institute of Logistics (Certificate)
Safety Management Fundamentals (SMF) – Train the Trainer (Certificate)
TTT on ‘Performance Management System’ (PACT) (Certificate)
Master Trainer ( iTeach – Facilitator Program) (Certificate)
HR Leadership Academy (HRLA) (Certificate)
Principle MOST Applicator (Basic MOST) (Certificate)
MBNQA External Assessor (adopted by Tata Business Excellence Model) (Certificate)
Six Sigma Black belt by ASQ (Certificate)

Hobbies

  • Extra Curricular Activities
    • Captained & won inter-college volleyball tournament in UTKARSH-2003 at Shiva Institute of Management (SIMS), Ghaziabad
  • Corporate Quiz
    • 1st prize in a Corporate Business Quiz 2006 -ABN AMRO Bank, Lucknow
  • External Awards
    • Conferred ‘Young Scientist award-2012’ at 10th International conference on Ergonomics by ISE.
  • Public Lectures
    • Guest speaker on ‘Enhancing Productivity in Uttar Pradesh’ on event ‘ Productivity Week Celebrations 2015’ organized by National Productivity Council (NPC), India
  • Management Consulting
    • Consulting experience in Opex, CSR & business excellence models (MBNQA) for TCL, JUSCO, TML & TCIL