Gas Turbine Team Leader Engineer
Khalda Petroleum Co
Total years of experience :13 years, 7 months
· Ensured the safe operating conditions of Solar Centaur-50 gas turbines- gas and liquid fuel fired- controlled by RSLogix5000 Allen Bradley Controller.
· Suggest and execute a new operation schedule for the turbines to enhance power station availability.
· Carry out start-up, shutdown and routine and scheduled emergency operations of the assigned plant/equipment as per the standard operation procedures and instructions.
· Participate in risk assessment, plant hazards identification and safety training to maintain plant and personnel safety and to fulfill Occupational Health & Safety (HSE) department requirements. Also,
· Performing firefighting systems checks and testing.
· Prepare the power station machinery risk assessments to be reviewed by HSE department.
· Perform free injury preventive Maintenance and corrective Maintenance and troubleshooting for the gas turbines.
· Carry out turbine and gearbox exchange including the related activities required (Mechanical and electrical and Instrumentations disassembling and reinstalling, Shaft alignment and software upgrade).
· Measuring and control instrumentations testing and calibration.
· Monitoring and check the assigned plant/equipment to identify abnormal operation cases and report any defects/faults immediately to initiate necessary corrective action.
· Performing Root Cause Analysis RCA and malfunctions diagnoses for the gas turbines.
· Issue near misses take the corrective actions if applicable.
Responsibility:
Ensure the safe Start-up, Operation, Shutdown, Emergency conditions for the power plant to maintain the power demand and performance.
Project P&IDs, commissioning procedures and control reviewing and modification according to the operation requirements.
Issue of safety work permits and coordinate with maintenance department for power plant devices and equipment diagnoses and troubleshooting.
Coordination with Load Dispatch Centre
Preparing shift reports, readings papers and shift operation logs.
Lead, supervise and issue instructions to the power plant operators.
Ensure safety of personnel and equipment and minimize the work hazards.
Monitoring and operating the power plant devices including:
6*250MW GE 9FA commissioning and start up testing (First rolling - Over-Speed Load rejection tests) · Instrumentation function test.
STF Heat Recovery Steam Generator (HRSG) steam blowing, commissioning and start up.
Ansaldo Energia 3*250 MW steam turbine commissioning and start up testing (First rolling - Over-speed Load rejection tests) ·
Balance of Plant \[BOP\] commissioning and operation including \[Air compressors, Closed Cooling Water pumps, Service Water pumps, Liquid fuel pumps, Circulate Water pumps, Liquid fuel treatment system and feed water pump\].
400V Low Voltage, 6.3KV Medium Voltage Switchgear, Emergency Diesel Generator testing and 220KVand 500KV GIS.
A comprehensive training for GT 9FA DLN 2.6+ start-up, operation and shut down
Including:
1- P&ID Reviewing and Studying for all mechanical systems.
2- Case Studies for GE's previous experiences.
3- DLN 2.6+ Firing stages
4- Model Base Control (MBC)
*Mark VIe Control Training:
1- Toolbox ST Basicsو Mark VIe Controller, IO packs, terminal boards
2- Monitoring IO signals and IO configuration
3-Constants and variables
4-Forcing signals
5- Trender and Alarms and alarm tracing
6-Viewing Trip log
7-Servo valve calibration
8-Cimbilicity
*Excitation System EX2100e Training:
Fundamentals and operation
Responsible for the reliable, efficient and safe operation of 750MW combined power plant including:
* 2*250 MW GE MS-9001FA Gas Turbine controlled by Mark VI. combined with 2 Heat Recovery Steam Generator.
*1*250 MW ALSTOM steam turbine.
* Atlas Copco Natural Gas Compressors.
*BOP controlled by Mark VIe DCS.
* Service water system closed cooling water system).
* GIS 220 KV.
*6.3 KV switchgear 400 V switchgear for low Voltage Equipment.
*Perform the required weekly and monthly tests.
*Cooperate with maintenance departments for troubleshooting.
*Prepare the daily performance reports.
*Issuing the work permits for maintenance to ensure the safety for personnel and equipment.
6th of October EGYPT
Responsible for the initial operation of 4*150 MW gas turbine.
Gas turbine testing (First Fire Unloading test Housing Test)
Gas turbine auxiliaries testing.
Gas turbine performance tests.
Witnessed Electrical Systems testing and commissioning.
Maintain an electronic log of all significant events during the shift and to interpret and analyze sequence events, process trends, alarms and trips.
B.Sc. Mechanical Power Engineering
2004-2009 B.sc Power Mechanical Engineering (August 2009) Shobra Faculty of Engineering- Benha University, Cairo