quality engineer
Bavarian auto Manufacturing company
Total years of experience :7 years, 10 Months
Employer: 1. Bavarian auto Manufacturing company from 1/1/2011 till present
• Working as quality engineer at Bavarian auto Manufacturing company which responsible of manufacturing BMW cars in Egypt .
• Ensuring that the raw material and products produced by the companyare as per the quality standards of the company.
• Regularly monitoring production and machinery to ensure quality
• Formulating testing procedures for quality checking
• Formulating quality control standards
• Team member of the team that making the process FMEA (Failure Mode and Effective Analysis) for all operation on the production line
• mentoring and training team members in use of the statistical applications.
• audit quality systems to ensure to ensure compliance with TS16949 systems
• Monitoring performance by gathering relevant data and producing statistical reports.
• collating and analyzing performance data and charts against defined parameters.
• Responsible for continual improvement activities to enhance the quality system, such as 5S, Kaizen lean methods, etc.
• Design and accomplish operator training in QC issues as required& updating the qualification matrix for the quality operators& plane of rotation to increase the operator skills.
• assessing the product specifications of the company and its suppliers, and comparing with customer requirements
• Define, document, and accomplish calibration of measuring equipment and inspection devices, and maintain currency of company policy in this respect.
• Recording all quality test results and presenting them before management Root cause analysis by using Problem solving techniques (8D's, brain storming) and implementation of corrective action for process related concerns.
• Support the Quality Inspectors to ensure that products and processes comply with the relevant requirements of the quality management system.
• Conduct audits, including closing out audit findings, creating audits finding reports and determine proper corrective and preventive actions.
• Analyze failure, corrective and preventive action to respond to customer complaints.
• Continuously improving receiving inspection process and procedures.
• Responsible for establishing the standard operation sheets& job element sheets for the all inspection operations on the production line
• Responsible for applying the training for quality operators on the standard operation sheets &the job element sheets. attend daily quality staff meeting. Conduct audits, including closing out audit findings, creating audits finding reports and determine proper corrective and preventive actions.
• Attend daily production staff meeting to represent the level of quality to help the continuous improvement team quality level of the Production. • Reporting on daily and monthly basis reports about quality level
• Apply visualization concept (color coding .) within the work area.
• Responsible for applying the control of non-conforming products.
• Responsible for applying the verification station.
• Responsible for fast response meeting that discuss the internal issues and external issues.
• Communicate with management and user personnel to develop the
2.Engineering Company for Exhaust Systems -6 october city from 1/2007 till 31/12/2010
• Working as quality engineer.
• Responsible about the quality of surface treatment and galvanization process Engineering Company for Exhaust Systems -6 October city Help to Implement and maintain the 5S tools within the manufacturing departments.
• Manage staff, preparing work schedules and assigning specific duties
• Maintain an adequate and appropriate inventory of inspection equipment and provide suitable storage and security.
• Attend daily quality staff meeting. Conduct audits, including closing out audit findings, creating audits finding reports and determine proper corrective and preventive actions.
• Analyze failure, corrective and preventive action to respond to customer complaints.
• Responsible for the analysis for the production line defects by using Problem solving techniques (8D's, brain storming and reasoning deduction) . and find the root case to take the corrective actions
• Team member of the team that making the process FMEA (Failure Mode and Effective Analysis) for all operation on the production line
• Working as engineer at improvement team at Engineering Company for Exhaust Systems -6 October city.
skills
• Using logic and reasoning to identify the strengths and weaknesses of alternative solutions, conclusions or approaches to problems.
• Motivating, developing, and directing people as they work, identifying the people for the job.
• Identifying complex problems and reviewing related information to develop and evaluate options and implement solutions.
• Comunicating others to convey information effectively.
• Analytical (pareto chart and X-chart)
• Problem solving techniques (8D's, brain stormoing and reasoning deduction)
• Leadership and time management.
• Lean manufacturing Principles implementer.
• Negotiation skills.
• Self motivated.
• B.Sc. faculty of science, Cairo university may 2005. • Major: chemist & physics. • Accumulation grad: "good 73.69". • Bachelor grad:"very good 77.5".