mahmoud khalifa, quality Assurance engineer

mahmoud khalifa

quality Assurance engineer

Bavarian auto Manufacturing company

Location
Egypt - Cairo
Education
Bachelor's degree, chemist & physics
Experience
7 years, 10 months

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Work Experience

Total years of experience :7 years, 10 months

quality Assurance engineer at Bavarian auto Manufacturing company
  • Egypt - Cairo
  • January 2011 to October 2014

Employer: 1. Bavarian auto Manufacturing company from 1/1/2011 till present
• Working as quality Assurance engineer at BAMC which responsible of manufacturing BMW cars in Egypt

• Identifies work elements in detail and develop work standards, and work method improvements& Develop procedures, forms, and work measurements to effect methods improvement and work simplification.

• Maintains all Incident files and Incident Review files.

• Writes and/or edits manuals for uniform use of new or revised procedures and policies.

• Organizes, authors, and presents oral and written research reports to and for the Senior Quality Manager.
• Gathers pertinent facts by researching techniques, methods, and procedures in order to make a thorough analysis.

• Demonstrates continuous effort to improve operations, decrease turnaround times, streamline work processes, and work cooperatively and jointly to provide quality seamless customer service.

• Collect, organize and analyze data used in the review of operations and plans of mass transit agencies to determine the caliber of service and the need for optimal operation.

• Manage records created and received in compliance with the Records Management Policy and Procedures.

• Responsible for coordinating the records management effort within the department.

• Responsible for updating SOS for all administrative staff and to distribute and update to all facilities.

quality Assurance engineer at Engineering Company for Exhaust Systems
  • January 2009 to December 2010

2.Engineering Company for Exhaust Systems -6 october city from 1/2009 till 12/2010

• Working as quality Assurance engineer

• Identifies work elements in detail and develop work standards, and work method improvements& Develop procedures, forms, and work measurements to effect methods improvement and work simplification.

• Maintains all Incident files and Incident Review files.

• Writes and/or edits manuals for uniform use of new or revised procedures and policies.

• Organizes, authors, and presents oral and written research reports to and for the Senior Quality Manager.
• Gathers pertinent facts by researching techniques, methods, and procedures in order to make a thorough analysis.

• Demonstrates continuous effort to improve operations, decrease turnaround times, streamline work processes, and work cooperatively and jointly to provide quality seamless customer service.

• Collect, organize and analyze data used in the review of operations and plans of mass transit agencies to determine the caliber of service and the need for optimal operation.

• Manage records created and received in compliance with the Records Management Policy and Procedures.

• Responsible for coordinating the records management effort within the department.

• Responsible for updating SOS for all administrative staff and to distribute and update to all facilities.

quality engineer according at Engineering Company for Exhaust Systems
  • January 2007 to January 2009

2.Engineering Company for Exhaust Systems -6 october city from 1/2007 till 1/2009
• Working as quality engineer according

• Ensuring that the raw material and products produced by the company are as per the quality standards of the company.

• Regularly monitoring production and machinery to ensure quality.

• Formulating testing procedures for quality checking.

• Formulating quality control standards.

• Team member of the team that making the process FMEA (Failure Mode and Effective Analysis) for all operation on the production line.

• Monitoring performance by gathering relevant data and producing statistical reports.

• collating and analyzing performance data and charts against defined parameters.

• Responsible for continual improvement activities to enhance the quality system, such as 5S, Kaizen lean methods, etc.

• Design and accomplish operator training in QC issues as required& updating the qualification matrix for the quality operators& plane of rotation to increase the operator skills.

• assessing the product specifications of the company and its suppliers, and comparing with customer requirements.

• Define, document, and accomplish calibration of measuring equipment and inspection devices, and maintain currency of company policy in this respect.

• Recording all quality test results and presenting them before management

• Root cause analysis by using Problem solving techniques (8D's, brain stormoing) and implementation of corrective action for process related concerns.

• Support the Quality Inspectors to ensure that products and processes comply with the relevant requirements of the quality management system.

• Conduct audits, including closing out audit findings, creating audits

• finding reports and determine proper corrective and preventive actions.

• Analyze failure, corrective and preventive action to respond to customer complaints.

• Continuously improving receiving inspection process and procedures.

• Responsible for estaplishing the standard operation sheets& job element sheets for the all inspection operations on the production line

• Responsible for applying the training for quality operators on the standard operation sheets &the job element sheets.

• Attend daily quality staff meeting. Conduct audits, including closing out audit findings, creating audits finding reports and determine proper corrective and preventive actions.

• Attend daily production staff meeting to represent the the level of quality to help the continuous improvement team

• Communicate with management and user personnel to develop the quality level of the Production.

• Reporting on daily and monthly bassis reports about quality level

• Apply visualization concept (color coding .) within the work area.

• Responsile for aplying the controle of non conforming products.

• Responsile for aplying the verification station

• Responsible for fast responce meeting that discuse the internal issues and external issues.

skills
• Problem solving techniques (8D's, brain stormoing and reasoning deduction)

• Using logic and reasoning to identify the strengths and weaknesses of alternative solutions, conclusions or approaches to problems.

• Motivating, developing, and directing people as they work, identifying the people for the job.

• Identifying complex problems and reviewing related information to develop and evaluate options and implement solutions.

• Comunicating others to convey information effectively.

• Analytical (pareto chart and X-chart)

• Leadership and time management

• Lean manufacturing Principles implementer

• Negotiation skills

• Self motivated

Education

Bachelor's degree, chemist & physics
  • at Cairo university
  • May 2005

• B.Sc. faculty of science, Cairo university may 2005. • Major: chemist & physics. • Accumulation grad: "good 73.69" • Bachelor grad:"very good 77.5"

Specialties & Skills

Auditing
Problem Analysis
Problem Solving
ISO standards
EXHAUST
EXHAUST SYSTEMS
OPERATIONS
QUALITY ASSURANCE
RECORDS MANAGEMENT

Languages

Arabic
Expert
English
Intermediate
French
Beginner

Training and Certifications

ISO/TS 16949:2009 Internal Auditor (Certificate)
Date Attended:
May 2009
Valid Until:
May 2019
• Problem solving techniques (8D's, brain stormoing and reasoning deduction) (Training)
Training Institute:
PAC group
Date Attended:
March 2009
Duration:
10 hours
•Training in QSB QUALITY SYSTEM BASICS (Training)
Training Institute:
PAC group
Date Attended:
March 2009
Duration:
300 hours
• Corse (MINI MBA) operation management  Operation planning and design  Production costing  O (Training)
Training Institute:
knowledge center
Date Attended:
May 2010
Duration:
128 hours
• 5S & standardize work (Training)
Training Institute:
PAC group
Date Attended:
February 2009
Duration:
12 hours
• FMEA & CONTROL PLAN (Training)
Training Institute:
PAC group
Date Attended:
February 2009
Duration:
8 hours