Mostafa Hassan Mohammed Mohammed, Cluster Quality Manager and Organizational Excellence

Mostafa Hassan Mohammed Mohammed

Cluster Quality Manager and Organizational Excellence

SC Johnson

Location
Egypt - Cairo
Education
Master's degree, Supply Chain Management
Experience
15 years, 6 months

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Work Experience

Total years of experience :15 years, 6 months

Cluster Quality Manager and Organizational Excellence at SC Johnson
  • Egypt - Cairo
  • My current job since September 2020

Being responsible for overseeing E2E Quality strategies in the MENAPT region (Middle East, North Africa, Pakistan and Turkey).

Overseeing the quality management systems in three manufacturing plants as well as managing partnership with suppliers and third-party manufactures in the region, leading a motivated regional team.

Main Responsibilities:
Develop and implement the MENAPT cluster quality strategy implementing standards, policies and strategies developed at regional and global level
Lead, develop and support quality personnel with focus on building quality knowledge and capability
Embed a Quality mindset into all business partners to focus on the consumer.
Lead the quality team to identify, prioritize and eradicate losses and waste throughout the manufacturing and supply chain process.

Supply Chain Quality Deputy Manager at LG
  • Egypt - Cairo
  • May 2016 to September 2020

Supply Chain Quality Deputy Manager
01/'20 - 09/’20
Task Team Leader: Supply Chain Quality Development 05/'16 - 12/'19
TV Quality Unit Leader 05/'18 - 12/'19
SQA Senior Engineer 05/2016 - 05/'18

Main Responsibilities:
Managing new product line up till verification, to mass production quality consistency.
Assuring FG quality management to items suppliers’ vendor quality assurance management.
Deployment TQM continues improvement daily activities to daily inspection, control and statistics.
Applying international Std. and different customer regulation to meet and exceed customer needs.

Main HQ CI Projects:
Smart Factory Deployment, Quality Module 2019
“10 No” among supply chain to reduce quality issues:
Lead: Injection Flashes- Foreign material- Injection Scratches.
Participate: Line Stop- Injection Scratches- Material Re-handling 2018
Leads Project: Reduce Defect by 10%, Enhancement UPH by 20%, for Module item. 2017
Localization Project: TV: Printing, packing for 55 inch WM: Box- packing. (Supplier Development) 2016

Main Achievements:
Apply MES at supplier sides linked to ours, which 100% prevent items mix at customer side.
Reduce Box cost by 30% through technical analysis regarding current test result and specs.
Reduce injection items PPM by more than 75%, (1500 ppm to below 300 ppm), a project of the 2018 year.
Reduce module (Panel) rework process from 15% to below 1% by using TPM and changing line path.
Eliminate most 3 chronic q-issue in module assembly issues using Poka Yoke tool: saving 50% inspection time, reduce PRR by 30%, increase TV yield by 10%.

Personal Achievements:
Best employee for 2019.
Promotion through fast track 2018.

Operational Improvements Project Team Leader at MAN-Kastour
  • Egypt - Cairo
  • May 2015 to May 2016

Develop operation Std. and quality inspection to meet strategic objective of building QMS and lean.
Measure and analyze all manufacturing processes, to and create improvements action plan.
Leading and building different functions team to achieve on time improvements goals.
Converting strategy into operational plans which shall ensure efficient implementation of projects.

Main Achievements:
Leads manufacturing development and QA activities of MAN Super luxury bus first time in Egypt.
Reduce 20% waste (Waiting-Excess Material -Over Processing) Petrol tank manufacturing processes.
Develop master final & pre-delivery inspection check sheet which reduces products call back up 70%.

Product And Process Design Engineer at TTC Tech
  • Egypt - Cairo
  • May 2013 to March 2015

1. Design, model, and test prototypes for products.
2. Conduct research and create design proposals for projects, preparing reports, flow diagrams, and charts.
3. Managing the cost and time constraints of projects.
 Achievements:
1. Shared in building process steps and procedure (SOP’s).
2. Improved the current process efficiency from 50% to 85%.
3. Reduce the project completion time by 15% of the projects through improving
manufacturing operations and lean manufacturing concepts

Supply Chain Planner at TTC Tech
  • Egypt - Cairo
  • June 2014 to February 2015

1. Development Project: Preparing the study and plan for producing two products in TTC-Tech factory.
2. Improvement projects: lot cycle time improvement, waste reduction, and constraint improvement.

Industrial and Operation Management Engineer at Carina Group- Solotex Factory
  • Egypt - Cairo
  • April 2012 to May 2013

Duties/Responsibilities:
1. Coordinate quality control objectives and activities to resolve production problems, maximize product reliability, and minimize cost.
2. Study operations sequence, material flow, functional statements, organization charts, and project information to determine worker functions and responsibilities.
3. Develop manufacturing methods, labor utilization standards, and cost analysis systems to promote efficient staff and facility utilization.
4. Regulate and alter workflow schedules according to established manufacturing sequences and lead times to smooth and accelerate production operations.
5. Apply lean manufacturing principles and methods to develop efficient material handling processes for the movement of material throughout manufacturing facilities.

Achievements:
1- Reduced the defect percentage from 12% to 8% after knitting rooms.
2- Reduced the work in process by 50%.
3- Increased the accuracy of the daily data entered to 95%.
4- Built KPI's for the whole factory like Quality, efficiency, utilization, Over All equipment Efficiency (OEE) and
Production rate.
5- Implemented 5’s technique in raw material stores.

Project Engineer at EGYCOM
  • Egypt - Cairo
  • January 2012 to March 2012

Duties/Responsibilities
1. Ensuring a project is fit-for-purpose and adheres to the project budget and schedule.
2. Developing project-specific procedures for the work to be carried out.
4. Making the schedule for the whole project and making the action plan.
5. Select and Design the proper design.

Achievements:
1. Finished the project successfully before the earliest finish by 2 weeks.
2. Produced the required sample with required Quality.

Project Engineer at Egyptian Society For Engineering Innovation
  • Egypt - Cairo
  • August 2011 to December 2011

Green Engineering Project
1. Ensuring a project is fit-for-purpose and adheres to the project budget and schedule.
2. Developing project-specific procedures for the work to be carried out.
3. Interpreting clients' requirements, identifying and addressing design parameters and engineering problems and ensuring solutions are implemented.
4. Making the schedule for the whole project and making the action plan.
5. Select and Design the proper design.

Internship (trained as Industrial Engineer) at Electrolux
  • Egypt - Cairo
  • July 2011 to October 2011
Industry Development Team member at IDT
  • Egypt - Cairo
  • August 2008 to July 2011

Faculty student activity

Education

Master's degree, Supply Chain Management
  • at Ain Shams University, Faculty of Engineering
  • September 2018

Master’s in Supply Chain Management “Using Information and Knowledge Management in Improving Supply Chain”, Faculty of Engineering

Bachelor's degree, Mechanical Design and Production Engineer
  • at Ain Shams University, Faculty of Engineering
  • July 2011

Bachelor of Mechanical Engineering, Mechanical Design and Production Department, Faculty of Engineering, Ain Shams University. 2010 - 2011: Graduation Project: Industrial engineering (lean Manufacture, rising the productivity of the plastic molding and injection industry

Specialties & Skills

Industrial Engineering
Production Design
Project Work
Problem Solving
Supply Chain Management
Engineering Projects and Manufacturing
Lean Manufacturing
Strategic Planning
Leadership
Operational Excellence

Languages

Arabic
Native Speaker
English
Expert
German
Beginner

Memberships

النقابة المهندسيين
  • مهندس
  • January 2012

Training and Certifications

Master Class State of Readiness (Training)
Training Institute:
Operational Excellence Society
Date Attended:
November 2019
Lean (Green Belt) (Training)
Training Institute:
IDT, Symbios, Gamba Academy, Ain Shams University, LG Academy
Date Attended:
July 2008
(CPIM) "Certified in Production and Inventory Management" from APICS (Certificate)
Date Attended:
May 2015
Business Planning (Training)
Training Institute:
Summit
Date Attended:
February 2013
Duration:
60 hours
Basics of Supply Chain Management (Certificate)
Date Attended:
April 2014
Supply Chain and Operation Management (Training)
Training Institute:
(CPIM) "Certified in Production and Inventory Management" from APICS
Date Attended:
June 2013
Duration:
120 hours
Total Quality Managment (Training)
Training Institute:
Canadian Academy for sciences and technology
Date Attended:
August 2012
Industrial engineering and supply chain (Training)
Training Institute:
IDT- Industry Development team-Institute (Student Activity)
Date Attended:
July 2008

Hobbies

  • Playing ping pong, kung fu and Fitness
  • Reading about Managment and history