Nilanjan Das

Manager في ESSAR STEEL INDIA LTD

• الهند
• سبتمبر 2007 إلى يونيو 2015

• General Operation: Follows up the operations through the work instructions given by the operations Head. Ensure plant equipment and auxiliary’s utilization is maximized with minimal costs and within standards.
• Monitor the production, water & quality to maintain the standard limits. Review Reports and log sheets for shift In-Charge and Follow up on existing problems and progress corrective steps to reach resolution of problem.
• Make sure Permit to Work and Safety Tags to carry out the required maintenance work - includes isolation of problem areas are always applied.
• Conduct periodic inspection of the plant equipments to determine mechanical status of the equipment and overall readiness of the plant and identify safety infractions, if any, takes appropriate action.
• Perform regular checks in plant, pumping stations, inspect the process system, housekeeping status and to take action accordingly.
• Coordinate with other Department in case of interface problems.
• Participate in shut-downs for maintenance. Respond to emergency situations such as tripping trouble shoot.
• Look after producing iron-ore slurry of 66.5% Fe grade with a grind of 75-80%(-45 microns).
• Preparing production plan, estimating requirement of various inputs such as - Centrifugal slurry & water pumps, Piping, Thickeners, Hydro cyclones, High gradient magnetic separators, Belt conveyors & Belt feeders and managing procurement on competitive costs, managing production process, developing customized patterns, introducing process improvements, and balancing deployment of manpower, machines and material resources to maximize operational efficiency.
• Co-ordinate with the electrical and maintenance department through DCS (Distributed Control System) in-order to reduce break-down time of equipments. Co-ordinate with NMDC (National Mineral Development Corporations) for continuous supply of required quantity & quality of raw material.
• Contributing policy input to standardize purchase practices to ensure complete transparency and economy in purchase activities Defining and enforcing quality control system and procedures to ensure total adherence to laid down quality parameters.
• Defining norms of consumption of raw materials and consumables and implementing process controls to prevent process wastages.
• Formulating operational budget and implementing internal controls to prevent misapplication of funds.
• Implementing preventive, predictive and corrective maintenance techniques to maximize operational availability of all machines and equipments.
• Recruiting, training and developing a qualified and committed workforce to generate competitive advantage. Periodically arranging training sessions for the workforce to keep their functional skills up-to-date.
• Maintaining regular liaison with regulatory agencies and ensuring timely compliances with all statutory provisions including all applicable standards relating to pollution control, Health, Environment and Safety.