Techncial Development Supervisor (Acting Manager)
AIRGO Egypt
Total years of experience :14 years, 5 Months
Head of Technical Services Team, Chief Inspector Deputy and Reporting Directly to Technical Director
Projects & Achievements
• Technical Services Department Structure and Procedure Establishment.
• Aircraft Delivery/Redelivery Projects Manager Deputy. Delivered/Redelivered 4 A320s.
• Key Person of Aircraft Market Search Project. Analyze Aircraft/Engine Specs, and Delivery Terms. Negotiate LOIs and Agreements Terms.
• Project Manager of Company’s EASA Part 145 Approval Project.
• Managed AIRGO’s Technical Team to Implement IOSA Requirements, Passed IOSA Certification Audit with Zero Finding/Observation.
Responsibilities
• Supervise Studying and Evaluating Regulatory Airworthiness and Manufacturers documents ADs, SBs, AOTs, SILs, TFUs, and OITs. Issue Engineering Orders, Procedures and Instructions accordingly.
• Direct Continuing Analysis & Surveillances Program via KPIs as Financial Impact of MP Changes, SB Incorporation Return on Investment, Estimate/Actual Downtime influenced by Productivity / Finding, Maintenance Cost Changes.
• Manage Manufactures Retrofit Programs.
• Liaison with Manufacturers on Investigating Defects outside the Scope of Normal Maintenance Procedures.
• Provide Solutions to Queries Raised By Maintenance for AOG Situations, Repeated Defects, and Troubleshooting.
• Initial MEL Customization and Supervise MEL Revisions through Airbus FODM Software according to A/Cs Configuration.
• Reliability Control Program Establishment, Supervise Data Collection, Analysis, and Reports Issuance.
• Presentation of Reports and Proposing Corrective and Preventive Actions on Most Cost Effective Basis during Quarterly Reliability Control Board (RCB) Meetings. Implement RCB Decisions Accordingly.
• Supervise Development of Maintenance Programs, Schedules, Bill of Works and Work Packages.
• Supervise Forecasting & Planning of Maintenance Checks Ensuring Adequate Facilities, Tools, & Materials.
• Fully Aware of ATA Maintenance Program Development Philosophy and Evolution MSG-3.
• Engine Health Monitoring Program Establishment. Supervise Report Trends Issuance, and Investigate Alerts Root Cause. Take Corrective Action Accordingly.
• Has Input into Design & Implementation of Policies and Procedures required to meet Business Objectives.
• Providing Management with Maintenance Reserve Study for Each Potential Aircraft to be added to AIRGO’s Fleet, Predicting Upcoming Maintenance Events Timing and Costs.
• Supervise Records Conversion/Data Transfer from Past Aircraft Operator to Company’s Records System Ensuring Records Integration.
• Review Terms & Conditions of Different Service Providers Contracts and General Term Agreements. Negotiate Financial and Technical Terms.
• Encounter Regular IOSA, CAA and Internal Quality Audits & Eliminate Deviations, Provide Remedial Actions.
• Perform Maintenance Tasks up to A-CHECK.
Technical Services Engineer Reporting to Technical Director, Saved Company up to 150, 000$ in 3 years Duration
Responsibilities
• Evaluate And Recommend Action Plans on Incoming ADs, SBs, SILs and Other Technical Literature from Aircraft/Component Manufacturers on Timely Manner, Ensuring Airworthiness Standards Are Met, And Issue Technical Notices, and Engineering Orders accordingly.
• Provide Technical Solutions To Queries Raised By Line Maintenance For Repeated Defects, Troubleshooting and Component Interchangability/Mixability. Revising Highly Cost Components Required by Maintenance Team (Saving for Company 70, 000$ offering available Repair instead of Purchasing New Engine Blade).
• Developed Reliability Program During Corporate Startup. Collected Data since Aircrafts Entry into Service. Set Alert and Goal levels.
• Data Analysis, Alert Level Investigation. Provide Technical Solutions. Issue Monthly/Quarterly Reports.
• Presentation of Reliability Reports in RCB Meetings (Reliability Control Board). Apply RCB Meeting Decisions. Distribute Tasks To Concerned Departments. Monitor Open Items Till Rectified.
• Focal Point between Airline, Subcontractor, and Airbus during Major Structure Repair Events. Providing Engineering Services During Repair (Saving for Company 80, 000 $ in Two Different Events).
• Responsible for Customization of Minimum Equipment List Issued By Aircraft Manufacturer To Meet Fleet Aircrafts Configuration.
• Develop Maintenance Programs, Schedules, Bill of Works and Work Packages.
• Develop Engine Health Monitoring Program. Report Trends. Investigate Alerts Root Cause.
• Encounter Regular IOSA, CAA and Internal Quality Audits and Eliminate Deviations.
• Evaluate Terms & Conditions of Contracts. Provide Comment at Contract Renewal or New Contracts.
• Supervision on Technical Records Section.
• Performing Line Maintenance Routine Tasks Under Supervision.
• Study Airworthiness Directives, Manufacturers SBs, SILs, TFUs, and AOTs and Issue Engineering Orders.
• Assist in Reliability Control Program Development, Monitor Aircraft Dispatch Reliability, data collection, and Report to Planning and Engineering Manager.
• Assist In Developing Bill of Works And Work Packages.
• Collect Data, Issue Engine Health Condition Report, Take Corrective Action.
• Assist in Maintenance Follow Up Process With Subcontractor During Maintenance Checks.
PMI's Project Management Body of Knowledge PMBOK 5th Edition
- Best graduation project over the Aerospace Department 2007 - First Place at the Mechanical contest for graduation projects at the EED (Egyptian Engineering Day) held by IEEE (Institute of Electrical and Electronics Engineers)
