Omar Kamal Elshayeb, Maintenance Section Head

Omar Kamal Elshayeb

Maintenance Section Head

Hochster Pharmaceutical industries

Location
Egypt - Cairo
Education
Bachelor's degree, Industrial Electronics
Experience
16 years, 11 months

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Work Experience

Total years of experience :16 years, 11 months

Maintenance Section Head at Hochster Pharmaceutical industries
  • Egypt - Cairo
  • My current job since February 2013

 Job Description :
- Responsible for maintaining production machines and preparing Annual preventive maintenance plan.
- Responsible to secure providing necessary utilities services to the plant by operating and maintaining utilities equipment through plan and implement a reliable maintenance and operation strategy.
- Fully Responsible for Purified water station (RO+EDI) Operation, Maintenance, Cleaning & sanitization
- Responsible to prepare the requirements from spare parts and coding system for the spare part warehouse.
 Achievements :
- Completing SAT Report for production machines.
- Completing and Executing IQ, OQ, PQ for production and Utilities machines.
- Preparing SOP for Operation and preventive maintenance for each equipment.
- Preparing Annual preventive Maintenance plan for production and utilities machines.
- Preparing and Performing all required documents for ISO 9000:2008 - ISO 14001:2004 - OHSAS 18001:2007
- Training the operators on the machines and also the technicians for the maintenance.

Project supervisor at Hochster Pharmaceutical industries
  • Egypt - Cairo
  • May 2012 to February 2013

 Job Description :

- Responsible to Coordinate with the contractors and supervise the electromechanical construction works and Reviewing the P&ID drawing of HVAC System and single line diagram ducting system with the consultant.
- Coordinate with the main consultant in some civil works and supervise partition walls and ceilings installation and Carry out some modification for machine access and according M.O.H requirements.

 Achievements :
Production Area (Oral solids, Liquid and semi solids Dep.)
- Unpacking and locating all the production machines at the selected rooms.
- Unpacking and installing a complete closed system Granulation line (DIOSNA) to be ready for start up and commissioning.
- Installing the electric connection and services pipes in the perfect ways matching with cGMP rules.
Utilities Equipment
- Installation, start up & supervise Purified water station (RO+EDI).
- Supervise the installation and inspect purified water closed loop and use points.
- Validate and Start up the utilities piping networks for production dep. such as Steam, Compressed Air, Hot water, Soft water…etc.
- Validate and Start up the fire fighting network.
Electromechanical Works
- Supervise and startup electrical power distribution systems (HV and LV panels, ATS control panel, Transformers, Switchgears, Distribution panels, cable sizing etc.)
- Startup and commissioning fire alarm system.
- Installing and startup fire pumps control panels.
- Supervise and handing over the HVAC System (chillers, chilled and cooling water network, and the chemical treatment).

Technical Manager at EXPERTS GROUP INTERNATIONAL
  • Egypt - Cairo
  • May 2007 to May 2012

• Maintenance: (Which supplied by" EXPERTS GROUP INTERNATIONAL)
- Startup, commissioning & Maintaining Utilities Equipment such as Purified water station (RO), (Ro+EDI)& Demineralized and some production machines.
- Deal with different types PLCs, HMI and SCADA and different types of traditional Controllers.
• Layout designs:
- Conceptual, Basic, detailed design and supervision as Turn Key Projects.
- Conceptual, Basic and Detailed designs for production, warehouse and QC according to cGMP Guidelines for pharmaceutical plants.
- Design the room datasheet of the minimum requirements for each room for Pharmaceutical plants.
- Design Light current and electrical power network.
- Review & supervision HVAC systems for pharmaceutical plants.

Education

Bachelor's degree, Industrial Electronics
  • at Meunofia University, Faculty of electronic engineering in Meunof
  • May 2006

B.Sc. Of Electronic Engineering, Industrial Electronics and control Department Overall Grade: Good. Graduation Project: Tele Robot. Project Grade: Excellent.

Specialties & Skills

Maintenance Planning
AutoCAD
Microsoft Office XP
Electrical Engineering
Conceptual, Basic, Detailed Designs for pharmaceutical plants
GENERATORS
HVAC SYSTEMS
MAINTENANCE
comunication skills
AutoCAD 3d
AutoCAD 2d
Solving some Mechanics Problems
REVIT Mechanics & Electrical

Languages

Arabic
Expert
English
Expert

Memberships

EED
  • Member
  • July 2006

Training and Certifications

Communication skills (Training)
Training Institute:
Pharma Training center
Date Attended:
December 2015
MEP & Fire Fighting design (Training)
Training Institute:
CDS
Date Attended:
October 2015
Duration:
80 hours
PLC, SCADA , Touch Screen (Training)
Training Institute:
Industrial Systems
Date Attended:
July 2003
PLC Sematic S7 plc Introduction (Training)
Training Institute:
AutoTech
Date Attended:
May 2005
PLC Sematic S7 plc Advanced (Training)
Training Institute:
AutoTech
Date Attended:
September 2005
PIC Microcontroller (Training)
Training Institute:
MicroStar
Date Attended:
February 2004