راجيش Pillai PMP, Sr QAQC Engineer

راجيش Pillai PMP

Sr QAQC Engineer

Wood Group Plc

البلد
الإمارات العربية المتحدة
التعليم
بكالوريوس, B.E - Mechanical
الخبرة
19 سنة, 10 أشهر

مشاركة سيرتي الذاتية

حظر المستخدم


الخبرة العملية

مجموع سنوات الخبرة :19 سنة, 10 أشهر

Sr QAQC Engineer في Wood Group Plc
  • الإمارات العربية المتحدة - دبي
  • أشغل هذه الوظيفة منذ نوفمبر 2019

• Responsible to the Quality Lead for ensuring the implementation of Quality Plan & compliance to Exxon Specifications
for Bid stage to Procurement.
• Supporting maintenance and implementation of the Wood project management system (MS)
• Providing quality support to both out-of-country and in-country engineering teams.
• Promoting the awareness of quality principles and implementation of quality tools.
• Performing Quality Audits, Quality Health Checks to verify compliance to Wood Quality Management system.
• Validating Quality Requirements during technical Bid Evaluations.
• Review & Approval of Material Requisitions, ensuring all Quality Requirements are captured.
• Finalizing the Vendor Document Requirement Listing (VDRL) for each package.
• Review of Vendor Document Register (VDR) for each PO based on the VDRL.
• Reviewing & Approving required vendor documentation like ITP, Quality Procedures for Valves, Pumps, Fittings, Line Pipes & Process Pipes, Pressure Vessels, Tanks, Skid Packages, Pressure Instruments etc.
• Review & approval of NDE Records.
• Assisting in the development and execution of the contract audit programme.
• Promoting the review and challenge of working practices and methods to enhance performance
• Attending project kick off & Pre Inspection meetings as required to provide quality support and advice
• Facilitating project criticality workshops to formalise criticality ratings and inspection levels
• Ensuring the satisfactory reporting, root cause analysis, tracking and closure of IMPact actions
• Assisting in the development of construction ITPs for local construction contractors
• Reviewing construction workpacks prior to site issue
• Review & Approval of MRB’s & VMC’s for all packages.
• Reviewing project technical queries and standard deviation requests.
• Capturing the lesson learns during the project execution.
• Providing Inputs for the Process Improvements.
• Well versed with digital reviewing, commenting & approval of vendor documents through ACONEX.

Sr. QAQC Engineer في Eram International
  • الإمارات العربية المتحدة - أبو ظبي
  • مايو 2017 إلى نوفمبر 2019

• Carry out Quality function (Internal Auditing, Continuous improvement, Construction control, Processes control, Project documents review, Manage subcontractor QC team, Site surveillance/Inspection) to assure project execution as per specification and contractual quality requirements.
• Perform field inspections of structural & welding in accordance with project specifications and scope of work as noted within the Project Quality Plan / I.T.P's.
 Structural Inspection of offshore Jackets, Foundation & Insert piles, Mudmats, Conductor piles, boat landings, Drilldeck, Conductor Guides, Riser pipies at Mcdermott, Dubai & Saipem/ GPC Abudhabi for Saudi Aramco.
 Inspection of Topsides - Maindeck, Mezzanine deck, Cellar Decks, Helidecks etc for Saudi Aramco at Mcdermott Jabel Ali Facility.
 Inspection of trial fit-ups of drilldeck, boatlanding, Pile stabbing guides etc.
 Piping Inspection for the Jacket Risers, J Tubes, Grout Lines etc.
 Raising punchlist & closeout verification with Aramco.
 Witness of NDT activities - MT, PT, UT.
 Vendor inspection - U stamped pressure vessels, tanks and process piping at various vendor’s shop.
 Identify non conformity and assure final resolution. Appraise product quality in accordance with the Project Quality Plan and Inspection & Test Plan and determine conformity and non-conformity.
• Raising Proactive notifications, inspection checklist’s to subcontractor to ensure all the necessary project/contractual requirements are met.
• Raising INCR to Subcontractor for any non-compliance to project requirements.
• Exercise proactive approach in prevention of a problem by interaction with Production, Engineers and Management personnel.
• Conduct regular awareness sessions to Subcontractor welders, fabricators, QC, production supervisors to raise awareness of project quality requirements.
• Conduct internal audits to assess the effectiveness of Quality System outlined in Project Quality Plan / I.T.P. Liaise with customer representatives ensuring product conformity and stage release for each activity denoted within the Project Quality Plan / ITP.
• Preparing the lesson learnt during execution of project for improvements in the future projects.
• Perform surveillance checks on welding consumable storage and handling. Perform surveillance checks on material storage and preservation.
• Co-ordinate interface with Operations, Certifying Authority, Client and subcontractor assuring conformity to project specifications.
• Review of Vendor documentation that includes but limited to welding & NDT documentation & indentify and communicate the project specific requirement to vendor. Ensure document completeness and compliance prior to project specific prior to submission to Client.
Projects Handled:

1. Offshore Jackets for Saudi Aramco - 19 Jackets LTA Project (SFNY, MRJN, HSBH) for Saipem @ GPC yard, Abudhabi.
2. Offshore Jackets & Topsides for Saudi Aramco LTA II Project @ Mcdermott Intl, Jabel Ali

3. Various vendor Inspections across UAE representing Saipem, Petrofac, NPCC & Mcdermott

Inspection Engineer (Client Representative) في Intertek Moody
  • الإمارات العربية المتحدة - دبي
  • ديسمبر 2011 إلى أبريل 2017

 Working as owners representative for the structural inspection of new build jack up rigs for National Drilling Company (NDC).
 To ensure shipyard meets the quality requirements in construction of rigs as per ABS rules/ Specifications.
 To carry out weekly meeting with the shipyard Quality manager for quality related issues.
 Review and approval of QA/QC documents such as quality plan, activity control plan, project coordination plan, NDT plan, In process inspection plan, NDT procedures, and other procedures
 Reporting Quality issues to NDC management through weekly and monthly reports with complete details of site quality issues, detail of NCR’s and welds repair statistics.
 To do Monthy safety walkaround on the rig/yard, highlighting saftety issues to shipyard.
 Performing inspection of pressure vessels ( P tanks, Mud gas seperators), crane pedestals at vendors places.
 Witness of laboratory testing - Material testing / PQR etc.

PROJECTS HANDLED : Rig Makasib, Rig Muhaiyimat, Rig Qarnin, Rig Marawwah, Rig Al shuwehat, Rig Butinah

QA QC Engineer في Metito Overseas Limited
  • الإمارات العربية المتحدة - الشارقة
  • أكتوبر 2010 إلى نوفمبر 2011

 Manage a team of QA/QC Inspectors for the execution of inspections at vendors place.
 To conduct Pre-Inspection meetings at vendor’s shop prior to fabrication.
 To conduct vendor evaluation audits.
 Business trips aborad for the inspection of brought out Equipments.
 Preparation of Inspection and test plan (ITP) for the entire project.
 Review of vendor’s WPS/PQR/WPQ, NDE Procedure’s, Hydrotest & Pnuematic procedures, Painting procedures prior to submitting for client approval.
 To perform Inspection of U stamped pressure vessels, structural tanks, process piping at vendor’s shop.
 Witness of NDT’s like UT, PT and MT. Review of RT films.
 Raising NCR’s for non conformances.
 Coordinating with client / third party for inspections.
 Conducting internal audits.

QC Engineer في Maritime Industrial services , Sharjah
  • الإمارات العربية المتحدة - الشارقة
  • أكتوبر 2007 إلى سبتمبر 2010

With Maritime Industrial Services (MIS) Co. Ltd. as QC Inspector from Oct 2007 to Present Job Profile: To Perform weld visual and dimensional inspections of New Build Drilling Rigs (Super M2 Jack up drilling rig) as per ABS Rules / AWS D1.1 & Inspection of Pressure vessels / columns as per ASME section VIII. Versed with Codes ASME Section VIII, ASME Section IX, ASME Section II, AWS D1.1 & API 650. Independently dealing with third party inspectors of American beureu of Shipping (ABS) & clients from Mosvold Drilling, KS Energy, SeaWolf etc. To Monitor and ensure welding is carried out as per approved welding procedures. Monitor and ensure welders used are qualified for process, position etc. as may be required by the governing code or specs. To Inspect welded joints of work inprogress and of new build jack up rigs/pressure vessels for visible weld defects, correct dimensions, weld sizes, type of weld etc., in conformance with approved drawings, and work order specifications. To Verify traceability of materials during in process inspection. After visual acceptance of a weld, requests for the required NDT of that weld as per approved weld maps and follow up with NDT to ensure it is carried out and reported. Marks defective pieces and recommends scrapping or methods for reworking. Records inspection data. Raises NCR’s for defective products or workmanship. Raising punch lists for incomplete works. Monitors performance of welders in shop or at site. Carry out production weld audits on a regular basis. Preparation of Inspection Reports.

QC Inspector في Gulf heavy Industries
  • المملكة العربية السعودية - الجبيل
  • سبتمبر 2005 إلى سبتمبر 2007

 Inspection of Coded (U Stamped) Pressure Vessels, Columns of various materials like stainless steel, carbon steel, cladded plates and HIC plates (NACE MR0175)
 Inspection of pressure vessels with Impact test requirements.
 Also familiar with Inspection of heat exchangers and storage tanks.
 Review of applicable documents like Drawings, Codes, Standards, Specifications.
 Review of Inspection Test Plans, WPS/PQR/WPQ, NDT procedures and Weld Maps.
 Preparation & review of technical delivery conditions for purchase orders of plates, pipes, forgings etc.
 Review of procedures of PWHT, hardness test, Pnuematic test, Hydrotest.
 Well familiar with all stagewise inspections of pressure vessels like fit-up's of shell long seam & cirseam's, nozzle's, tray support rings for columns, inspection of dished end's etc.
 Visual inspecton of vessel after welding.
 Witness of pneumatic tests for RF pads and hydrotest as per the approved procedure.
 Review of heat treatment charts.
 Review of RT films, witness of MPI and PT.
 Familiar with inspection of fit-up's of shells, bottom plate, roof plate, nozzles for storage tanks.
 Familiar with inspection of tube to tubesheet joints for heat exchangers - expansion as well as welded.
 Receiving material Inspection (Store Inspection) in compliance with the applicable Code and specifications.
 Independently dealt with ASME Authorized inspectors, Third party inspectors of Moody international, Tata projects ltd, Amsyco, TUV, SGS Etc.
 Coordination with Clients / Client’s Inspectors (M/s Saudi Aramco, Snamprogetti, Bechtel, Foster wheeler, Technip, ABB, Petrokemya, SASREF, SABIC, GASCO.
 Performing calibration of pressure gauges using Dead weight tester.
 Monitoring welding consumables storage and baking requirements.
 Monitoring all Fabrication and Welding activities in Shop floor and issue of Non Conformance Reports wherever necessary.
 Surface Preparation and Painting Inspection
 Preparation of the Final Dossier ( Final documentation )

MAJOR PROJECTS HANDLED :

 Columns (U stamped) - 7 Nos. for Khursaniyah project, Saudi Aramco, Saudi Arabia. Client : M/s Saudi Aramco / Bechtel-Technip Joint venture, TPI - Tata Projects Ltd.
 Vessels - 4 Nos. : for Petrorabigh, Saudi Arabia, Client : Fosterwheeler Energy Ltd., Inspection By - Moody International
 Storage Tanks ( As per API 650) : For Petrorabigh, Saudi Arabia
Client : Fosterwheeler Energy Ltd., Inspection By - Moody International
 Mobile LPG Tanks (4 Nos.) for GASCO, Saudi Arabia.
 Heat Exchangers ( 10 Nos.) for SASREF, Saudi Arabia

QA QC Engineer في Geecy Engineering
  • الهند - نافي مومباي
  • مايو 2004 إلى سبتمبر 2005

 Stagewise inspection of equipments like heat exchangers, Columns & pressure vessels.
 Preparation of QA plans, Weld plans, WPS / PQR.
 Preparation of manufacturing schedules in MS Project.
 Preparation of complete documentation.
 Dealt with inspection authorities like Lloyds, EIL, TUV, Bax Counsel, KPGL Etc

الخلفية التعليمية

بكالوريوس, B.E - Mechanical
  • في Mumbai Unversity, India
  • مايو 2004

B.E mechanical graduate from university of Mumbai, India

Specialties & Skills

Auditing
Quality Assurance
Quality Management
Inspection
Project Management Professional (PMP)
ISO 9001: 2008 Lead Auditor
AWS Senior Certified Welding Inspector
ASNT Level II
API 570 Piping Inspector

اللغات

الانجليزية
متمرّس
الملايام
اللغة الأم
الهندية
متمرّس