Process Engineer
Cegelec UAE
Total years of experience :6 years, 1 month
1. Avinion/Cegelec UAE. Since April 14
Working for Abu Dubai Oil Refining Company (TAKREER) (Ruwais Refinery) as a process engineer behalf of CEGELEC L.C.C, UAE. As an Process Engineer for verification of as built plant and Process modification work, cross checking of as built Piping and Instrument (P&ID's), Process Flow Diagram (PFD), Yield improvement and cost saving activities, etc.
2. TEXOL ENGINEERING, PUNE, INDIA.
WORK PROFILE:-
• Sincere, diligent & focused professional with a comprehensive experience in Oil & Gas & Aroma chemical industry. Currently spearheading as Process Engineer in Process Development & Engineering Department
• Experienced in Front End Engineering Design (FEED), Detail Engineering, Review of overall Process designs activities & Plant Operation for Oil & Gas Pilot plant and Aroma industries, Projects activity in Chemical & Petro-chemical Industry.
• Preparation of Process Block/Process Flow Diagram (PFD) & Piping and Instrumentation Diagrams (P&ID’s), Understanding of Material & Energy Balance, Time cycle of operation, Selection of Material of Construction of Unit Operation,
• Carry out standard trials/tests of process on lab and pilot plant scale with accurate formulation,
• Experience in Design, modeling, simulation techniques and Process optimization for Product & Process Development.
• Experience of handling of process and operation of pilot plant and commercial plant from production, R & D Exposure, Trials testing, testing of yield and conversion etc.
• Hands-on activities on Process Control & Instrumentation of Oil and Gas Plant.
• Preparation of detailed P & IDs for getting approval from clients, data sheets, equipment sizing calculations, Basic design of equipment’s, e.g. Reactors, Pressure Vessel, Tank, Heat Transfer units, Scrubbers, Pumps, Distillation system
• Performed system hydraulic study, pressure drop calculation, line sizing, relief & control valve sizing etc.
• Experience in handling of fully automation plants using PLC, DCS & HMI for chemical & petrochemical plants.
• Responsible for Selection of Process Instruments & Preparation of IPDS (Instrumentation Process Data sheet) for RTD, PT, DPT, Flow Transmitter, AI, AO, DI & DO list.
• Experience of handling Distillation Column, Reactors, Heat Ex-changer, Hydro-cracker, Autoclave, Dosing System, Scrubber, Vacuum Distillation, Waste Treatment Plant, Incinerator, MSF Desalination Plant, and Operation of plant on using PLC and DCS.
• Experience in R & D laboratory and pilot plant operations & Collection of Data on Lab / Bench / Pilot plan stage, Scale up, review of process engineering deliverable through concept FEED.
• Collection of Data on Lab / Bench / Pilot plan stage/Scale up.
• Review of Layouts, piping drawings, equipment GA drawings & etc.
• Responsible for Vendor Drawing Review (VDR), Ability to work on multiple projects.
• Experience in Project managing the installation of new equipment & systems across the pilot plant & manufacturing environments, involve from projects concept to installation & commissioning
• Technical support to engineering teams across the design, installation & commissioning of new equipment & systems.
• Involved in Erection Pre-checks, Pre-commissioning and commissioning activities & prepare SOPs, O&M manuals for smooth startup and stable operation of the plant.
• Lead special studies like HAZOP studies, Risk Assessments, Safety analysis & specifying Pressure relieving devices etc.
• Coordinate and take opinions from various Departmental Heads to ensure that the desired result is obtained. Ability to work in a team environment and demonstrated performance as a team leader.
• Familiarity with operation and analysis of results of software’s as ChemCad, HTRI, Auto Cad, HYSIS, Smart Plant PID etc.
3. PRIVI ORGANICS PVT LTD, MAHAD, INDIA since July '08 to Nov '09
Jr. Process Engineer
• Identify process improvement opportunities, develop and implement process improvement projects that will enhance production, energy efficiency, product quality, and environmental performance.
• Involve in development of Process Design basis, Utility summaries, Inputs and outputs for different process schemes.
• Handle Key Equipment design and sizing viz., Distillation columns including tray hydraulics, Tank and separators sizing, Heat exchanger thermal rating and design.
• Handled in handling the Line Sizing: Single Phase /Two Phase, Valve Sizing, Safety/ Relief Valve sizing as per codes.
• Handle the preparation of PFDs, P & ID, Plot plans, and layouts
• Responsible for preparation of Instrumentation specs and data sheet preparation for various instruments such as control valves, on off valves, flow meters.
• Involved in Erection and commissioning activities for smooth startup and stable operation of the plant.
• Coordinate and take opinions from various Departmental Heads to ensure that the desired result is obtained.
• Responsible for preparation of process drawings, i.e. Process Flow Diagram (PFD), and Process and Instrumentation Diagrams (P&ID's)
• Performed system hydraulic study, pressure drop calculation, line sizing & control valve sizing etc.
• Responsible for preparation of Instrumentation specs and data sheet preparation for various instruments such as control valves, on off valves, flow meters
• Responsible for Vendor Drawing Review (VDR)
• Responsible for preparation of process datasheets for Vessel, Packed Beds, Plate and Double pipe Heat Exchangers, Shell and Tube Heat Exchanger.
I hereby declare and affirm that the information given above is true and correct to best of my knowledge and belief.
PG Diploma in Industrial Safety, 2010 AISSM, Chennai (First Class)
Bachelor of Chemical Engineering, 2008 Tatyasaheb Kore Institute of Engineering and Technology, Kolhapur. (64.33%)