said refaat, Production manager

said refaat

Production manager

concept FZE

Location
United Arab Emirates - Dubai
Education
Bachelor's degree, Agriculture, Food Science & Technology
Experience
18 years, 0 months

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Work Experience

Total years of experience :18 years, 0 months

Production manager at concept FZE
  • United Arab Emirates - Dubai
  • My current job since July 2013

plan production policy in consultation with other managers
plan details of production activity in terms of output quality and quantity, cost, time available, and labour requirements
prepare work programs to achieve planned production and direct production control activities
control use of production plant facilities through planning of maintenance, the setting of operating hours and supply of parts and tools
coordinate and direct quality control procedures, and the implementation of safety requirements, and make sure that statutory requirements are met
direct research into new and improved production methods and products
control the preparation of production records and reports
give advice and information on production to other managers and clients
recommend and implement initiatives such as new techniques and products, purchases of new machinery and changes in staff levels
control, direct and monitor production staff, organise staff selection, training, development and utilisation.

Plant Quarantine Inspector at SUEZ - EGYPT
  • Egypt - Suez
  • February 2012 to April 2013

Central Administration of the Egyptian Agricultural Quarantine

Since feb 2012 till today (SUEZ - EGYPT) Plant Quarantine Inspector

Agricultural quarantine inspectors are government employees who work to prevent the spread of agricultural pests to new geographical areas. They do so by examining and measuring plants as they cross boundaries such as state lines or national borders. State and national inspectors not only inspect agricultural products for sale, import or export; they also take part in educating the public about ways to protect the environment and the harms of introducing new biological species to an uninitiated environment.

 Training

• WORKSHOP ON INTERNATIONAL STANDARDS
FOR PHYTOSANITARY MEASURES AND
EU PLANT HEALTH CONTROL
• The Egyptian Plant Quarantine Rules & Regulation ministerial decree .
• Seeds & Wheat Quarantine Diseases

 Responsibilities

 Inspection of plant component of export, import, transit, passenger luggage and post packages, and apply necessary quarantine regulations in each case.
 Reporting the occurrence of quarantine pests and regulated non quarantine pests.
 Reject the entry of quarantine pests through regulating importation of plant, plant products and other regulated articles.
 Regulating exportation of plants and plant products in order to comply with phytosanitary requirements of importing country.
 Determining areas used as quarantine.
 Application of post entry quarantine procedures when necessary.
 Monitoring the pest occurrence in country territories
 Coordination and cooperation with international and regional organization and relevant scientific institution in order to be familiar with the updates in the phytosanitary field
 Arrange training programs, seminars, workshops and conferences to update pest status and raising the society awareness of the phytosanitary importance.
 Fulfill the international commitments of pest reporting.
 Disseminate information about regulated pests and how to eliminate their entry and control them.
 Apply quarantine treatments on imported, exported and transit consignments.
 Inspect imported plants for planting.
 Inspect and certify packing stations and heat treatment units.
 Ratify bilateral agreements and protocols regarding cooperation in the agricultural fields.
 Co-operating in market opening for Egyptian exports by setting out the technical agreements.

Production supervisor at 1-Al-Rawabi Dairy Co. LLC
  • United Arab Emirates - Dubai
  • July 2006 to February 2012

1-Al-Rawabi Dairy Co. LLC
Dubai U.A.E.
Since july 2006 till to feb 2012 Shift Supervisor


Al-Rawabi Dairy Co is the second biggest dairy in the Gulf region and having an ISO 9002 approval.
This dairy has a daily handling capacity of 300000 lts. of milk per day. It is involved in the production of a no. of liquid, fermented and flavoured milk products and UHT Milk, as well as in the production of different kind of fruit juices and employs more than 1000 people.
Responsibilities owned: ➢ Responsible for the processing and filling of liquid, flavoured, and fermented milk products and UHT Milk.
➢ Managing and handling man power for maximum utilization.
➢ Maintaining records and filling logsheets for all process operations.
➢ Preparation of process and production plans for current and next day operations.
➢ Maintain the Hygienec condition during product processing and filling


AREAS OF EXPERIENCE

Reception
Reception and storage of raw and processed milk from local and outside farms, after analyzing for its physical, chemical, biological, and organoleptic qualities.
Reception and storage of other row Ingredients like Skim milk powder& stabilizers & fruit concentrates & sugar
Also packaging materials like bottles & caps & lids & cups and labels


Processing and Production

➢ Preparation & Processing of fresh and standardized liquid milk products like, skimmed, low fat, high fat, and plain milk.
➢ Preparation & Processing of flavoured milk products like, strawberry, chocolate, caramel milk etc.
➢ Preparation & Processing of fermented milk products like, set yoghurt, laban and fruit yoghurt stirred yoghurt, laban drinks
➢ Preparation & Processing and preparation of different by-products like, breakfast cream, milk rice and laban-up cream caramel.
➢ Preparation & processing of different kind of fruit juices.
➢ Preparation & processing of UHT Milk and filling in asceptic bags and storing in drum packing.


Packaging and Filling
➢ Packaging and filling of finished liquid and flavoured milk products by using bottle and pouch fillers like Krones and Federal.
➢ Packaging and filling of fermented milk products and other by-products by using rotary and linear cup fillers like Holmatic, ILPRA, and TREPCO etc.
➢ Asceptic bag filler of UHT Milk ELPO.


Machine Handling
➢ Experience in handling and operating, manual processing and CIP units of ALFA LAVAL.
➢ Experience in Handling and operating automatic processing and CIP units of APV.
➢ Experience in working and using SCADA communication system.
➢ Familiar with all kind of processing equipments like plate and tubular heat exchangers, separators, and one and two stage homogenizers and UHT Milk treatment unit etc.
Man Power handling

Monitoring, supervising and managing a work force of around 50 workers in a shift.

Record Keeping
➢ Filling log-sheets for the control of cleaning and process operations.
➢ Maintaining records for optimum resource utilization.
➢ Collection and analysis of data for maximum utilization of man power and machinery.
➢ Daily loses during processing and filling

QC Technician at SUEZ - EGYPT
  • Egypt - Suez
  • November 2005 to March 2006

SUEZ - EGYPT

Since Nov 2005 till to March 2006 QC Technician

Integrated Oil industries is one of largest edible oil and fats refining and processing companies in North Africa servicing Industrial Refining of crude palm oil degumming and dewaxing of soft oils soy, sunflower seed cottonseed and corn

Responsibilities owned:
➢ testing for crude and refined palm oil and the determination of acidity (FFA), DOBI & Carotene content, the values of Peroxide (PV), anisidine (AnV) and iodine (IV)
➢ PORAM Palm Oil Specification tests: • Free fatty acid
• Moisture and impurities
• Iodine value
• Melting point
• Color
• Saponifiable matter

Education

Bachelor's degree, Agriculture, Food Science & Technology
  • at Suez Canal University
  • January 2004

Date obtained:2004, Suez Canal University 1 Faculty of Agriculture, Food Science & Technology Department. 1 Grade: "good"

Specialties & Skills

Production & Processing Operations
HEAT EXCHANGERS
PACKAGING
Agricultural Quarantine inspector
Food Safety and Hygiene office
Food Quality Control specialist

Languages

Arabic
Expert
English
Expert

Memberships

Central Administration of the Egyptian Agricultural Quarantine
  • member
  • March 2012

Training and Certifications

• Food safety & Hygiene Management System ISO 22000:2OO5 for the Dairy Industry. (Certificate)
Date Attended:
April 2007
Valid Until:
April 2007
• training course on ISO9001, 2000requirement, HACCP system requirement, Internal Audit training (Certificate)
Date Attended:
August 2011
Valid Until:
August 2011
person in charge level 2 training according to the approved scheme of the Food Control Department Du (Certificate)
Date Attended:
January 2012
Valid Until:
January 2017