Shaji Payyappilly, Mechanical Inspector

Shaji Payyappilly

Mechanical Inspector

Parsons international Ltd.

Location
United Arab Emirates - Dubai
Education
Diploma,
Experience
25 years, 9 months

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Work Experience

Total years of experience :25 years, 9 months

Mechanical Inspector at Parsons international Ltd.
  • United Arab Emirates - Dubai
  • My current job since August 2010

• Review shop drawings, technical submittals & method statements, pre-qualifications.
• Review the Contractor's valuations.
• Ensure accuracy and completeness of records and As-built drawings.
• Inspect mechanical activities to ensure compliance with approved method statements and contract requirements.
• Managing the work and liaise with other authorities to resolve conflicts in the field during construction.
• Provide all necessary on-site direction and issue site instruction, quality/safety notices and ensure proper rectification.
• Liaise with all parties for site safety.
• Monitor the quality to ensure compliance with specification and contract documents.
• Monitoring Contractor's progress of work.
• Attended the site progress meetings and participated in co-ordination meetings.
• Co-ordinate and arrange for handover the works to Client.
• Observe site safety practices.
• Record and display progress Vs programme.
• Report back as necessary to the Assistant Resident Engineer & Resident Engineer.
• Supervision for construction of Isolation Valve Chambers, Take Off Connection Chambers, Vent Riser Chambers, Drain Riser Chambers & Draw Pit Chambers.
• Supervision & Inspection for installation of Butterfly Valves, Control Butterfly Valves, Strainer, Flowmeter, Ball Valves, Instruments. NDT Tests, pressure testing, flushing, chemical cleaning and passivation of external chilled water network & ETS.
• Supervision & Inspection of welding carbon steel pipes by SMAW & GTAW (Fit ups, Root Pass, Hot Pass, Filling & Capping).

Project engineer at Saleh Ibrahim Steel contracting LLC
  • United Arab Emirates - Dubai
  • July 2007 to August 2010

• Site mobilisation
• Monitoring and supervising of Pipe lines, pipe racks, erection and welding of all kinds of steel works
• Conduct all NDT and Hydro testing.
• Coordination with clients, main contractors, sub contractors, consultant and other contractors
• Internal coordination and follow up with various departments
• Resource loading & generating the appropriate manpower/ equipment requirement for each discipline relative to the overall projects needs.
• Ensure Health and safety for my work force and quality requirements
• Handling heavy plant equipment like Excavator, Mobile crane, Tower crane, Shovel, Man & Material Hoist and Man lift.
• Ensuring weekly/monthly maintenance reports, and ensuring the maintenance activities.
• Preparation of monthly invoices, variation reports, weekly progress reports, weekly/ monthly look ahead programmes.
• Preparation of erection sequence tools, plants & equipment planning.
• Meet the targets and hand over the project on or before the completion date.
• Conducts join inspection with the clients.

Mechanical engineer at Nerso metal construction LLC
  • United Arab Emirates - Abu Dhabi
  • May 2004 to May 2007

• Preparing estimation from drawings
• Creating shop drawings
• Supervising of fabrication & erection of piping and all kinds of steel structures.
• Submitting report to management
• Suggesting new work policies

Mechanical supervisor at Bhagheeratha engineering Ltd.
  • India
  • January 2003 to April 2004

• Preventive maintenance and servicing of earth moving equipments, Erection and maintenance of 70 TPH crusher plant, WMM plant and Hot mix plant. Preparing daily work report, production report & ensuring ISO standards.

Site Engineer at Mecon (India) Ltd.
  • India - Bengaluru
  • June 2001 to December 2002

• Associated with the Construction Management & Third party inspection of heat tracing system, Insulation and aluminum cladding, Pigging system, Piping, Thermic fluid system, related trussels and civil foundations.

Site Engineer at GEA Energy system
  • India - Chennai
  • April 2000 to May 2001

• Quality control, Billing, Management of construction staff at site, Supervision of Erection and alignment of air fin cooled heat exchanger and its structural in Kochi refineries Ltd.

Site Supervisor at Larson & Toubro Ltd.
  • India - Chennai
  • June 1998 to April 2000

• Vessel and Reactor internal Erection work, Heat exchanger, steam line and Fire water line Erection & Welding and DHDS plant commissioning work supervision.

Education

Diploma,
  • at Govt. Polytechnic Kalamasserry
  • April 1998

Diploma in mechanical engineering with First class.

Specialties & Skills

Supervising
Testing
Inspection
Site supervision & Inspection of Piping, fabrication and erection of steel structures

Languages

English
Expert
Hindi
Expert
Malayalam
Expert
Tamil
Intermediate
Arabic
Beginner