SHIV SHANKAR KUMAR, SR. INSPECTION ENGINEER

SHIV SHANKAR KUMAR

SR. INSPECTION ENGINEER

MA'ADEN PHOSPHATE COMPANY, AL-JUBAIL , SAUDI ARABIA

Location
Saudi Arabia - Jubail
Education
Bachelor's degree, Mechanical Engg
Experience
30 years, 5 months

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Work Experience

Total years of experience :30 years, 5 months

SR. INSPECTION ENGINEER at MA'ADEN PHOSPHATE COMPANY, AL-JUBAIL , SAUDI ARABIA
  • Saudi Arabia - Jubail
  • My current job since March 2011

Reporting to Inspection Superintendent
Managing, Supervising, & Mentoring Engineers / Technicians
Responsible for Plant Inspection and reliability
Responsible for developing and implementing Inspection Procedures / Work Instructions, Asset Integrity Plan,
Integrated Management System and SHEM Procedures
Played key roles in Sulfuric Acid Line / Phosphoric Acid Line modifications
Planning and Execution of Day to day / Shut Down Inspection activities
Participating in Inspection activities and issuing reports with necessary recommendations in line with International Codes / Standards
Ensuring proper documentation, Equipment History update, Reliability Tracking
Resolving Corrosion issues, Failure Analysis, Selection of Materials
Monitoring static equipment & Piping components operation to ensure safe run
Coordination of interface activities, Review / Verify Contractors documents
Technical communications with Vendors / contractors
Preparation of Budgets, Handling of Contracts/Procurements independently
Reviewing / Witnessing of WPS / PQR / WQT. ITP, Materials test certificates verification
Supervision of Welding Jobs (CS, LTCS, Low Alloy Steel, Stainless Steel, Duplex S.S Alloy 20, Incolly-800, Inconel, Monel, Haste alloys, etc.) with SMAW / GTAW and associated Heat Treatments
PDI and Receiving Inspection of Material at ware house

STATIONARY EQUIPMENT INSPECTOR at SAHARA PETROCHEMICALS , JUBAIL- SAUDI ARABIA
  • Saudi Arabia - Jubail
  • October 2008 to February 2011

Reporting to Reliability Section Head
Responsible for Plant Inspection and Reliability
Responsible for Welder Qualification Test
Involved in Erection / Commissioning & Plant Start Up Activities
Coordination of interface activities, Review / Verify contractors documents, QA/QC, Scheduling, Activities progress etc.
Inspection of Stationary Equipment & Piping, Issuing reports with necessary recommendations in line with international codes/standards
Developing strategies & scope for Inspection, NDT, Preparation of Inspection Plan / Work lists for plant S/D and coordinate these functions with other departments /external agencies
Reviewing / Witnessing of WPS / PQR / WQT. Monitoring welding activities, Materials test certificates verification

Dy. MANAGER- INSPECTION at KRISHAK BHARATI COOPERATIVE LTD., SURAT
  • India - Surat
  • September 1996 to October 2008

Reporting to Inspection Manager
Managing & Supervising Engineers / Technicians & Inspection activities
Monitor static equipment & Piping components operation to ensure safe run
Played a key role in Ammonia Tank Inspection
Focal Point in Primary Reformer Tube-Header repair in Ammonia Plant
Developing Inspection Procedure / Plan, S/D Planning & Execution
Coordination of interface activities, Review / Verify Contractors documents
Technical communications with Vendors / Contractors
ISO 9001:2000 and ISO 14001
Preparation of Budgets, Handling of Contracts / Procurements independently
Supervision of Fabrication Jobs (CS, LTCS, SS, Low Alloy steel, Incolly-800, Inconel, Monel, Super Duplex S.S. etc) with SMAW /GTAW and associated Heat Treatments
PDI and Receiving Inspection of Material at ware house

Inspection Engineer at Mody Technical Consultancy
  • India - Surat
  • December 1993 to September 1996

Responsible for coordination, planning and execution of Inspection / NDT / Consultancy services to various industries viz. Refineries, Oil & Gas Sectors, Petrochemicals, Fertilizer / Power Sectors etc.

Education

Bachelor's degree, Mechanical Engg
  • at Regional Institute of Technology, Jamshedpur, India
  • September 1993

Specialties & Skills

Corrosion
Equipment Repair
Technical Review
Inspection
INSPECTION, CORROSION, NDT, DOCUMENT REVIEW, REPAIR PROCEDURE

Languages

English
Expert

Training and Certifications

ASNT LEVEL II - UT, RT, MPI, PT (Certificate)
Date Attended:
December 2000
Valid Until:
December 2000