SONAIMUTHU MUTHIAH, Incharge  - Factory and Project & Services

SONAIMUTHU MUTHIAH

Incharge - Factory and Project & Services

Hydrapro Trading and Services CO.W.L.L, BAHRAIN

Location
Bahrain
Education
Bachelor's degree, B.Tech., Mechanical - Production Engineering
Experience
27 years, 11 months

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Work Experience

Total years of experience :27 years, 11 months

Incharge - Factory and Project & Services at Hydrapro Trading and Services CO.W.L.L, BAHRAIN
  • Bahrain - Ar Rifa
  • My current job since May 2023

1. Development, Manufacture and Supply of Hydraulic & Pneumatic Cylinders and Mechanical
items.
2. Fabrication of Mechanical, Structural and Piping.
3. Overhauling of Hydraulic Pumps, Motors, and Cylinders.
4. Project Execution and Services of Mechanical, Piping, Hydraulic and Lubrication systems, Crane, and other Mechanical, Electrical and Hydraulic Products.
5. Manufactur and Supplyb of Seals.
6. Chemical Cleaning, Hydraulic and Lubrication Oil Flushing, Filteration, and Pressure testing.

Section Head / Manager at solb steel company
  • Saudi Arabia - Sabia
  • August 2012 to December 2019

Project Detail.
Steel Plant (WTP and Rolling Mill):
# Review of Design and Engineering,
# Technical Evaluation, Discussion and Coordination,
# Project Execution - Erection and Testing & Commissioning.
# Mechanical equipment and piping: Water Treatment Plant (WTP) and Rolling Mill Plant (RMP) - Mechanical equipment, Hydraulics, Lubrication, Pneumatic systems, Water and Gas Pipeline.
# Engineering, Equipment Supplier, Erection and Testing & Commissioning:

1) SMS Meer, German, Italy.
2) STX, South Korea.
EPC: STX Heavy Industries, South Korea.

SECTION HEAD - CENTRAL WORKSHOP:

STEEL MAKING PLANT (SMP) - MELT SHOP AND CCM, ROLLING MILL PLANT (RMP) - 2 UNITS, WATER TREATMENT PLANT AND OTHER ANCILLARY DEPARTMENTS.

FABRICATION SECTION: Fabrication of All kind of Structural and Equipment, Parts and units, Weld Build up and Hard Facing, Fabrication and Installation of Piping work - DCS Ducts and Water Cooling panels, Process and Utility Pipelines.

MECHANICAL AND HYDRAULIC SECTION: All kind of SMP and RMP equipment, Units and Parts including Mechanical and Hydraulic - Servicing / Overhauling and Testing.

MACHINING SECTION: To fulfill the normal and urgent requirement of SMP and RMP Parts and Units with full capacity.

ELECTRICAL SECTION: 1) Electrical Motors servicing with Rewinding and Testing, 2) Electrical equipment, Parts and units servicing & testing and 3) Instruments Testing and Calibration.

JOB PROFILE:
# Review of Design and Engineering,
# Technical Evaluation, Discussion and Coordination,
# Project Execution - Erection and Testing & Commissioning.
# Overall planning, coordination, and control of project from beginning to completion with respect to client's requirement in order to produce a functionally and financially viable project.

Job Duty and Responsibilities:
# Reviews all engineering design drawings of section of the project before passing them for use to his group.
# Directs and supervises project engineers in the performance of all aspects of their work.
# Exercises strict control over costs of construction particularly the use of labor, materials and equipment. This includes reviewing variances from budgeted expenditure and recommends / initiates action to bring them under control.
# Discusses and resolves daily site problems with site supervisors.
# Monitors construction progress on a daily, weekly and monthly basis and provides input to the regular reports.
# Maintains functional links with other unit heads in the project, particularly with the Accounts and Administration units.
# Makes forward plans in section of the project for the release of equipment and personnel employed.
# Compile construction programme based on milestones and deliverables and review regularly with construction team and identify corrective actions.
# Monitor, control and improve production and productivity levels on site.
# Ensure that construction costs are accurately captured and reviewed to ensure proper cost control and cost reduction.
# Identify most effective and efficient construction methodology and compile method statements with site engineers and foremen.
# Ensuring that all Health, Safety and Environmental procedures are adhered to on a construction site.
# Ensure compliance with the Quality Management System and delivering a product that adheres to the specifications.
# Promote harmonious industrial relations at all times.
# Engages in disciplinary hearings as required in terms of Disciplinary Procedures.
# Establish and maintain relationships with construction role players.

Section Head at SOLB STEEL COMPANY
  • Saudi Arabia - Jizan
  • August 2012 to December 2019
Sr. Engineer - Design and Project at Alaa Industrial Equipment Factory / Alaa International Contracting Company - Alaa For Industry
  • Saudi Arabia - Dammam
  • January 2007 to June 2012

Position: Sr. Engineer - Technical and Project.

Duties and Responsibilities:
Mechanical, Hydraulics & Lubrication Systems and Equipment and Utilities for Steel Plant, Refineries and Oil & Gas Plant, Industrial Ports and other Core Sectors.
# Handling Technical inquiries.
# Preparation of Technical and Commercial bid based on Customer's demand and application of the system
requirement.
# Design & Development and Preparation of Complete Bill of Materials.
# Material planning and Ordering.
# Coordination during Manufacture.
# Site installation and Testing & Commissioning.
# Project Planning and Execution.

Major projects handled:
A) Project in charge:
Project Detail: Design, Supply and Project Execution - Up gradation of complete Hydraulic System Hydraulic Power Unit, Valve Stands, Piping and PLC system for Marine Loading Arm.
Client: SAUDI ARAMCO, YANBU REFINERY, YANBU, SAUDI ARABIA.

B) Project in charge:
Project Detail: Design & Manufacturing Coordination and Project Execution - Up gradation of complete Hydraulic and Lubrication system for Ship Loader.
Client: IBN BAYTAR - SHIP LOADER, JUBAIL INDUSTRIAL PORT, SAUDI ARABIA.

C) Project in charge:
Project Detail: Design & Manufacturing Coordination and Project Execution - Hydraulic Test Rig including PLC system for testing of various capacity of Hydraulic Pumps & Motors, Directional Control Valves, Proportional Valves, Servo valves and Cylinders.
Client: HADEED STEEL PLANT, JUBAIL, SAUDI ARABIA.

D) Project in charge:
Project Detail: Shut Down and Turnaround Project Services - Revamping of Hydraulics and Lubrication system which includes dismantling, servicing, supply of unit & pats, reinstallation and testing & commissioning.
Client: SASREF (Saudi Arabian Refinery), JUBAIL, SAUDI ARAMCO.

E) Project in charge:
Project Detail: Design, Manufacture and Supply of Scraper Handling Units (Electric Driven / Hydraulic
Driven).
Client: MARITIME INDUSTRIAL SERIVECES - ARAMCO, JUBAIL, SAUDI ARABIA.

F) Site in charge:
Project Detail: PIPING - Erection and Commissioning - Preparation, Fabrication, Installation, Chemical cleaning, Flushing of Hydraulic, Oil lubrication, and Grease lubrication piping.
Client: AL - YAMAMAH STEEL PLANT, YANBU, SAUDI ARABIA.
Engineering and Equipment Supplier: DANIELI, ITALY.

G) In-house Projects:
Project Detail: Design and development, Manufacturing coordination, Procurement coordination, Erection & Commissioning of Hydraulic Power Units with various capacity, Hydraulic Cylinders, Flushing Unit, Piping work and other Mechanical equipment based on Customer’s requirements and demands.
Client: Various - Inside kingdom, Bahrain, Kuwait, Qatar and UAE.

DEPUTY MANAGER at Heavy Engineering Corporation Limited, PSU, Ranchi, INDIA
  • India
  • August 1994 to December 2006

Design, Manufacture, Supply, Installation, Testing & Commissioning and Service of Complete Hydraulic Systems and Piping .
Testing equipment, Piping installation and Flushing & Filtration units.
Design, Manufacture, Supply, Installation and Service of Complete Pneumatic Systems.
Supply and Service of Compressors, Filters and Dryers.

( Mechanical, Hydraulic & Lubrication Systems and Equipment and Utilities for Steel Plant, Mining, Refineries and
Oil & Gas Plant, Industrial Ports and other Core Sectors )

Handling Technical inquiries.
Preparation of Technical and Commercial bid based on Customer's demand and application of the system requirement.
Design & Development.
Preparation of Complete Bill Of Materials.
Material planning and Ordering.
Coordination during Manufacture.
Site installation and Testing & Commissioning.
Project Planning and Execution

Education

Bachelor's degree, B.Tech., Mechanical - Production Engineering
  • at Madras Institute of Technology, Anna University, Chennai, Tamil Nadu, INDIA
  • April 1993

B.Tech., Mechanical - Production Engineering with first class from Madras Institute of Technology, Anna University, Chennai, Tamil Nadu, INDIA.

Bachelor's degree, B.Sc., Mathematics
  • at Sree Sevugan Annamalai College, Madurai Kamaraj University, Tamil Nadu, India.
  • July 1990

B.Sc., Mathematics from Sree Sevugan Annamalai College, Madurai Kamaraj University, Tamil Nadu, India.

Specialties & Skills

MS Project
MS Office Automation
AutoCAD
Primavera
Negotiation
AutoCAD
MS Project
MS office
materials
maintenance engineering
maintenance management
Hydraulics
project execution
primavera
project planning
procurement
project work
Problem Solving
Project Supervision
Project Plans
Operation

Languages

English
Expert
Tamil
Native Speaker
Hindi
Intermediate

Memberships

Saudi Council of Engineers
  • Consultant
  • August 2014

Training and Certifications

Engineering Accreditation Certificate (Certificate)
Date Attended:
November 2012
Valid Until:
September 2020