Sony Johny, QA /Project Manager

Sony Johny

QA /Project Manager

Indian Navy

Location
United Arab Emirates - Abu Dhabi
Education
Diploma, Business Managemnt
Experience
12 years, 2 months

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Work Experience

Total years of experience :12 years, 2 months

QA /Project Manager at Indian Navy
  • India - Delhi
  • July 2004 to July 2014

As a Senior Inspector of Naval Armament
• Ensure QA of state of the art Brahmos Missile & other underwater Missiles systems, currently positioned at Brahmos Aerospace Trivandrum Limited as resident QA manager for Indian Navy(MSQAA) .
• Member of Weapons Procurement Committee. Rigorously pursued indigenisation efforts to overcome critical shortages of weapon spares. Identified&prepared specifications/drawings and outsourced production of critical imported spares to various SMEs and provided QA support.
• Deputed to ITALY in May 2011 for conduct of Pre-Delivery Acceptance testing of new state of the art C-303 underwater Decoy system at OEM premises(WASS Italy).
• In-charge of Quality control activities at Weapon Preparation and Repair Workshops. Responsible for safety during Surveillance Inspection, Breakdown and Disposal of Explosives.
• Perform quality inspection on missiles, torpedoes, gun ammunition, and pyrotechniques and allot the same to various departments of the Indian Navy
• Use modern techniques like FRACAS, RCA, Taproot etc. to carry out root cause analysis and perform failure investigation
• Carry out vendor correspondence, prepare reports, accept material from suppliers, and examine failure of weapon operations


Human Resource Management and General Administration
As administrative officer of Unit / Defence Civillian Establishment, responsible for:-
• Manpower planning based on future induction of stores by factoring in the complexity involved in carrying out Testing and Inspection, man hour rates vis-a-vis the job specifications and at the same time complying with current government orders.
• Member of Recruitment Board for Recruitment of Defence Civilians and administered entire recruitment process.
• Revenue procurement activities.
• Payroll administration, handling legal/disciplinary cases and physical security of assets.
• Infrastructure development and Quality of work life improvement initiatives.
• Team Building to inculcate high morale and discipline in over 100 personnel and motivated them to achieve projected targets in time bound manner.






• QA Management Responsibilities
o Inspect associated aerospace/underwater systems/subsystems test measurement diagnostic equipment
o Liasoning with Indigenous sources include Ordnance Factories(Manufacturing weapons), DRDO (developing weapons), various other firms such as Brahmos and Keltron
o Well versed in Quality management, operations management, Root Cause Analysis and project management
o Monitor the weapon performance from inception to disposal of weapons
o Administer development of aerospace/underwater systems as per the prescribed industrial standards, such as ISO 9001, AS 9100.

lecturer at UC college Aluva
  • India
  • June 2003 to July 2004

• Taught computer hardware maintenance course that included topics like applied electronics, computer hardware maintenance, microprocessor (8086), microcontrollers (8051), etc. to a class of 60 students
• Created curriculum, Setting up of exam question papers for university exams, and mentoring and moulding students

Education

Diploma, Business Managemnt
  • at All India Management Association
  • July 2014
Diploma, Project Managemnt Professional
  • at Project Management Institute
  • June 2014
Diploma, Lean Six Sigma Black Belt
  • at RABQSA
  • August 2013
Master's degree, Weapon system Engg
  • at defence Institute of Advanced Technology
  • June 2007
Master's degree, industrial electronics
  • at Bharathidasan University
  • January 2003

Bharathidasan University, India - 2003 o

Specialties & Skills

Lean Manufacturing
Six Sigma
Project Management
Quality Systems
Quality Tools
BUSINESS DEVELOPMENT
CLIENTS
COST MANAGEMENT
INFRASTRUCTURE MANAGEMENT
INSPECTION
MAINTENANCE
MENTORING

Languages

English
Expert
German
Beginner
Hindi
Expert
Malayalam
Expert

Training and Certifications

EMI-EMC (Training)
Training Institute:
INS Valsura,Indian Navy
Date Attended:
August 2009
Lean Six Sigma Black Belt (Certificate)
Date Attended:
August 2014
Valid Until:
August 2017
PMP (Certificate)
Date Attended:
June 2014
Valid Until:
June 2017

Hobbies

  • reading, listening to music, making innovative electronic designs