Instrument Supervisor
Shell Parl GTL Project with joint Venture of JGC and KBR
Total years of experience :19 years, 0 months
Pre-commissioning, commissioning & start-up in Instrumentation
JOB RESPONSEBILITY: Supervises a team and witness and monitor for all Pre-commissioning &Commissioning and start-up activity, these activities are completed in accordance with agreed codes / standards/ procedures.
Fully responsible to assure that all checks and tests are performed successfully (punch list cleared following EPCC contractual requirements),
• Loop checking for each standalone instrument and control loop,
• Calibration of alarms and providing preliminary set points,
• Calibration and functionality checks for all trip settings,
• Functionality checks for the fire and gas system,
• Functionality checks for all instruments in each control loop,
• Functionality checks for all interlocking systems,
• Functionality checks for emergency shutdown systems.
Coordinates the all activities - commissioning, start-up including issuing work permits for commissioning activities. Ensures that all necessary tests on instrumentation and control equipment and systems are performed prior ready for start-up and Gas-in.
PRINCIPAL ACCOUNTABILITIES: Participates in the pre-commissioning activities. Participates in the factory acceptance tests (FATs), Site Acceptance (SATSs). Reviews operational Test procedures (OTPs) and participates in these tests along with the EPC Contractor/ Vendors commissioning Team.
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• Supervision of project instrumentation construction works, which includes, Instrument installations, inspection and testing.
• Day to day site surveillance visit to monitor ongoing activities of Cable Trays, Cable laying, Embedded Conduits, duct bank, exposed conduits, control panels, Junction Box, local stations, Marshalling Cabinets, instruments, Pneumatic Tubing, Impulse Lines and process hook-up.
• Responsible for that contractor comply with all aspects of the Worksite HSE Plan and policy; site regulations, permit to work and Client requirements.
• Maintain daily supervisory surveillance checks and records ensuring that contractor’s management and supervision are providing safe working conditions and permitting procedures, all required competent personnel, protective equipment, adequate supervision and manpower, with reliable, well maintained equipment to execute the contracted works as per contract schedule and targets.
• Ensure the instrument works complied with project specifications, company procedures, method statements, quality assurance and control documents.
• Ensure proper change control by issuing Field Instructions for all changes, reviewing Technical Queries to ensure responses are appropriate and practical and reviewing Advanced Revision notices prior to issue to contractors to ensure correct use of construction resources.
• Ensure contractors dimensional control methods for checking that the works are properly set out. Supervise specialist surveying contractors where necessary.
• Ensure practical security and protection of the works and that all contractors’ provisions for temporary plant are fit for purpose.
• Coordinated that all construction materials, embedded items, special fixtures are approved for use and that they are stored, protected and available to workface locations as required.
• Agree method statements and JHA's. Ensure that work is carried out in accordance with the agreed method statement
• Involved in Construction, Pre-commissioning, Commissioning & start up activities related to Electrical and Instrumentation.
• Supervised field construction project related to instrumentation.
• Responsible for the preparation of instrument, take off material and drawing needed in the project.
• Installation of cable, tray conduit, Impulse Tubing and Instrument air line.
• Responsible for Installation & calibration of instrument, loop-checking, meggering and continuity testing of cable.
• Supervised termination of primary/secondary cable and PLC panel and junction box’s.
• Performed variety of complex inspection function within assigned inspection discipline in addition to providing day to day work directions as required for the inspection of new or existing facilities to check work performed conforms to engineering specifications and/or International standards and monitor the implementation of project Quality Control Program with minimal supervision.
• Involved in FAT (Factory acceptance test) & SAT (Site acceptance test) Activities.
• Inspection & Witness of cable megger & continuity test before Terminating Cable & then Cable Termination Check to verify exact termination point of each cable core as per Approved wiring Drawing, Core Marker & tightness of cable.
• Anything not as per Standards or Specification then Making Surveillance or Non Conformance Reports.
• Worked for loop checking, Interlock check, P & ID, ILD, and Data Sheet.
• Prepared Punch list for the activities carried out during construction.
• Worked on Pre & Final turnover punching System.
Responsibilities: Carried out maintenance, Calibration and repair work, onsite, on a variety of instrumentation and equipments.
• Principal Accountabilities: Receive verbal or written assignment from Engineer, diagnose faulty
electronic or pneumatic instrumentation, establish requirements for tools and parts, and length of time,
obtain necessary permits and study appropriate circuit plans and procedures for repairs.
• Install, maintain or repair a variety of electronic and pneumatic instrumentations.
• Test, calibrate and reinstall repaired electronic and pneumatic instruments ensuring accuracy of
operation and recording of data, both within a system or circuit, and in synchronization with others.
• Carried out preventive and routine maintenance schedules on all units as instructed by the Engineer and in accordance with maintenance procedures.
• Advise Engineer of requirements for spare parts, materials or tools as necessary.
• All maintenance records are completed including work orders, work reports and the maintenance log describing the fault, time, labour and materials used and the recorded values.
• Assisted process crew for start up and shutdown activities.
• Involved in modification in the control logics necessary safe operation of the equipment