Maintenance Manager
Not specified
Total years of experience :20 years, 4 months
• Scheduling of maintenance plans, installation of machines, tools, and equipment to ensure continuous production operations.
• Maintenance Job reviews in orders to determine work priorities.
• Preventive maintenance program development in conjunction with maintenance staff.
• Review of production plans, quality control, maintenance reports and statistics to plan and modify maintenance activities.
• Inspection of operational machines and equipments for conformance with operational standards.
• Planning, development, and implements new methods and procedures designed to improve operations, minimize operating costs, and effect greater utilization of labour and materials.
• Responsible for plant, machines and equipment purchasing locally and internationally and thereafter managing their installation, commissioning and put it to production.
• Requisitions of tools, equipment, and supplies required for operations.
• Completed tensile structure projects of ADNOC, Brogue, Man Enterprises, Graynight GASCO and Abu Dhabi Crown Prince Court.
• Overseeing the production processes and drawing up production schedules accordingly.
• Ensuring cost effective and robust production scheduling.
• Making sure the product quality and delivery within committed time frame.
• Closely monitoring human and material resources for maximum performance.
• Drafting a timescale for the job.
• Monitoring the production processes and adjusting schedules as needed;
• Monitoring product standards and implementing quality-control programs
• Liaising among different departments, e.g. suppliers, managers, design and store.
• Ensuring that health and safety guidelines are followed.
• Reviewing worker performance.
• Identifying training needs.
• Managing factory area and material handling.
• Managing machine and equipment maintenance issues.
• Responsible for the selection of machines and equipment to increase production process.
• Machine Maintenance; Ensuring the smooth running of Machines that include; CNC Aluminium profile processing machines from “EMMEGI” and “ELUMATEC”, CNC plasma, PVC welding “FORSSTROM”, CNC fabric marking and cutting, hydraulic, and pneumatic machines through preventive and breakdown maintenance. Maintaining the minimum spare parts stock.
• Control system troubleshooting.
• Preventive, Predictive and shutdown-maintenance planning and scheduling.
• Installation and commissioning of industrial facilities, plants, machinery and Overhead Cranes.
• Machine/ Application purchase Advisor.
• Recovery of Machines and system from breakdown within minimum time span.
• Designing the new applications to meet the company’s needs. i.e; Designed and delivered the semi automatic PVC-sheet washing machine
• Responsible and authorized for buying machines for the factory to improve the productivity.
• Recommending, purchasing, installing, staff training and delivering the machine to improve productivity.
• Scheduling mechanical projects to the appropriate and fast production options in the areas of CNC machining and parts production, PVC-sheet welding, and sheet fabrication.
• Assuring, the factory is applying the conditions of health and safety, in all departments. (as we are dealing with different hazardous materials, an extra care taken in the factory, starting from labours, raw material handling, storage)
• Ensuring and implementing the ISO-9001-2008 Machine’s working and safety standards.
• Reporting to the General Manager.
• Led the team of 9-11
• Met the weekly sales targets
• Managed Resources with Monthly Budget
• Achieved value awards on best performance and meeting the high sales targets
• Designing, planning and scheduling the Manufacturing process of various Mechanical components according to drawing and scheduled time including sheet metal (Punching, bending, shearing), Plastic moulding (compression, injection, blow) and CNC plasma cutting.
• Production Management in injection moulding section as shift manager.
• Process scheduling for Production line.
• Assuring the quality of the Parts produced.
• Over sighting and managing the machine maintenance for uninterrupted production.
• Plastic-Moulding plant management (Blow, injection and extrusion).
• Managed the PET bottle Plant (Nissei ASB PM70), its maintenance of hydraulic, pneumatic and electrical systems.
• Managed PET bottle Plant (Nissei ASB PM70) for pharmaceutical packaging industry,
and injection moulding machines for Tooth brush making industry.
• Installation and commissioning of industrial facilities, plants and machinery.
• Worked as mechanical internee as Tool designer, manufacturer and machine maintenance of; hydraulic press breaks, universal ironworker, Lathe, Milling, surface grinder, Shaper, and injection moulding machines.
MBA (International Business) Conducted research on “Study of customer’s attitudes towards Private brands VS National brands in retail: A case study of Tesco London”, as final project of MBA degree.
ACHIEVEMENTS IN FINAL PROJECT • Built an autonomous Fire Fighting Robot as a final project. Took part in “1st All Pakistan NESCOM Competition On Embedded System 2006” and won 3rd prize on National level. • Won best Mechanical design award from All Pakistan Engineering Fire Fighting Robotic Contest 2005 held in EME College NUST. Video of final project is also available.
