Lead Electrical, Instrumentation & Control Engineer
Torque Emirates
Total years of experience :18 years, 0 Months
-Designed and executed Electrical, Control & Instrumentation packages for District Cooling, Wastewater, utility industries, Power projects.
-Manage a team of engineers throughout the design phase, FAT, and commissioning
-Provide technical support functions to pre-sales, design and site execution teams
-Design, Selection and Sizing of PLC/RTU/Scada systems, Control Valves, Instruments, Flowmeters,
-Design, Selection and Sizing of LV DBs, MCC, VFD, Capacitor Banks, UPS, Battery Chargers, Solar PV systems
-Generate project documents FDS, System Architecture, BOQ, Control philosophy, Method Statements, FAT, SAT procedures, O&M manuals
-Generate Engineering drawings including Panel Wiring, Instrument & Cable Schedules, Loop & Interconnection, Instrument hook-up & installation drawings, Single-Line Diagrams, MCC Panel drawings.
-Conducted FAT and commissioned PLC/RTU, Instruments, Flowmeters, Motorized Valves, Energy Meters, and PSTN/GSM/GPRS Telemetry systems
-Expertise in PLCs and RTUs: Siemens S7200, S7300, S7400H & ET200s; Allen Bradley PLC-5, SLC500, ControlLogix; GE-Fanuc 90-30, Versamax; Schneider Quantum, Hunter WaterTech, scadapack & MOX rtu
-Expertise in scada packages: Wincc, PCS7, Wincc-OA, Citect, Cimplicity, FactoryTalk, RSView, Clearscada, PVSS, Wonderware
MAJOR PROJECTS EXECUTED:
EMPOWER JBR DCP: Lead the design, execution &, commissioning of Electrical and Controls packages of 60000 RT DCP. Upgradation of Controllogix redundant plc, Factorytalk scada, refurbishment of LVMCC, supply new VFD panel, AHF, Pumps.
BUSTAN Complex, KSA: Design, programming, commissioning of Siemens redundant S7400H plc with Wincc scada for 60000RT DCP. Integration of ETS, RO plant, Waste Water Treatment plant, Generators & power grid
MOTORCITY DCP: Programmed and commissioned two 45, 000RT District Cooling Plants, comprising Wincc redundant scada servers with hot-standby S7400H plc, Remote I/O racks & operator panels. Scope also include commissioning Profibus Instruments, Flowmeters & Motorized Valves; and integration of Switchgear, HVAC, UPS, Fire Alarm system and 22 Energy Transfer Stations via Modbus link.
O1796 Project, ADSSC: Programmed ControlLogix PLC for 5 sewage lifting stations
O1651 PROJECT, ADSSC -Design & Commissioned Wincc OA redundant scada for CIPS station, and uplinked 5 TOCs comprising scadapack rtu and S7300 plc via FO and GPRS redundant links.
AL-AIN LIFTING STATIONS, ADSSC- Designed & Programmed 5 Sewage Lifting stations, having SLC500 PLC and uplinked them via redundant GPRS and PSTN links.
67 ETS- Programmed Siemens ET200S plc and HMI and commissioned instruments
-Designed and executed complete instrumentation and Automation packages for several District Cooling Plant owned by Tabreed National Cooling Company.
-Prepared technical bid documents including System Architecture, project execution plans/methodology, BOQ and Datasheets.
-Involved in the selection of different types of instruments, control valves, flowmeters, control panels and PLC system.
-Generated Engineering shop drawings including Control point lists, Panel Wiring Diagrams, Instrument & Cable Schedules, Cable routing and Interconnection drawings, Instrument hook-ups and installation drawings.
- Participated in inter-disciplinary project meetings, visited sites and interacted with clients, consultants and vendors.
- Designed control schemes and sequences in a SCADA / Distributed Control System in coordination with process and mechanical departments.
-Programmed GE-FANUC Rx3i Redundant PLCs and designed SCADA/HMI screens for District Cooling Plants.
-Programmed GE-FANUC operator panels.
-Designed Profibus DP/PA and Modbus communication networks for instruments, control valves, 11/3.3kV switchgear, 3.3kV softstarters and chillers.
-Conducted FAT of Control Panels, and supervised commissioning activities of instruments and communication networks.
--Designed, tested and commissioned SCADA/DCS solution for various Water Irrigation and Pump Station projects.
--Prepared Technical submittals including Functional Design Specifications, System Architecture, I/O Lists, BOQ, project execution methodology and Datasheets.
--Studied process control philosophies and generated relevant Logic diagrams.
--Programmed Siemens PLC (S7-200 and S7-300) and designed SCADA/HMI screens.
--Worked on Siemens PLC packages such as MicroWin, Simatic Manager, WinCC, WinCC Flexible, and CFC.
--Supervised fiber optic cable splicing works.
--Visited project sites, interacted with client/consultants, traced problems/faults and resolved issues.
--Generated Engineering documents including P&I drawings, I/O Lists, Instrument & Cable schedules, Cable routing drawings, Loop and interconnection drawings, Instrument hook-ups and installation drawings.
--Installed and configured various security systems including CCTV, Fire Alarm Systems, and Perimeter Detection.
--Assisted in the programming of Control Panels for Intrusion Detection Systems.
--Surveyed sites and recommended the optimal zones for laying power and signal cables, and for installing control panels and sensors.
--Communicated with clients and ensured that their requirements were met.
-- Awarded Deans' Honors for the academic year 2002-2003 and 2003-2004. -- Represented American University of Sharjah at ACM Middle East and North Africa Regional Programming Contest held at Kuwait University in December 2005. -- Represented American University of Sharjah at 1st IEEE Student Design Project Competition , UAE.
-- Graduated with an 'A' Grade and secured top position in FBISE board examinations. -- Received Gold Medals from Federal Board of Intermediate and Secondary Education, Islamabad; Pakistan Education Academy, Dubai; and Pakistan Professional Forum, Dubai for securing 1st position in H.S.S.C. Annual Examination 2002.