QA/QC Engineer
Specialized Contractors Company (SCC)
Total years of experience :8 years, 11 Months
Non-Destructive Testing
A. CONVENTIONAL NDT
Radiographic Testing (RT)
Ultrasonic Testing (UT)
Dye Penetrant Testing (PT)
Magnetic Particle Inspection (MT)
Visual Testing (VT)
Third Party Services
Prepare / Witness / review for the following third party activities:
Quality Control Plan.
Inspection and test plan.
Data Sheets review.
Material Test Reports.
Welding Specification Procedures (WPS).
Procedure Qualification Records (PQR).
Welding Maps, Welders Qualifications Test Reports ( WPQR ).
Radiography Test Films Map ( RT-MAP )
NDE procedures and records, NDE Personnel qualifications Reports.
Heat treatment procedures and records.
Calibration Certificates for Test Equipment.
Hydrostatic Testing Procedure.
Inspection and Testing Procedures and records, Quality Control Records such as fit-up, welding, dimension inspection, Painting Procedure and records.
Packing and Shipping Procedures and records.
Post Weld Heat Treating Services
Post Weld Heat Treatment (PWHT) reduces the residual stresses formed during welding. It also restores the macro structure of the steel. Mandatory in high pressure applications, constructors have to strictly follow PWHT requirements to avoid component failures
Hardness Testing
Tanks Re-qualification
Ultrasonic Thickness Gauging of Shell & Head Plates
Magnetic Particle Testing of All Welds
Radiographic Testing of T-Joints
Ocular Findings and Observation
Recommendations/Assessment
Calculation of Minimum Allowable Thickness, Allowable Working Pressure, Corrosion Rate and Remaining Life Expectancy
Out of Service / On-Stream inspection
. On-Service Inspection (OSI): This inspection is performed while the tank is still in service.
. Reports: Inspections shall be documented in a comprehensive report containing:
All observations
NDE results (UT, MFTL, etc.)
Complete evaluation of the condition of the tank
Tank repair recommendations, remaining life, tank external shell settlement cosine graph and inspection interval.
Paint Inspection Services
Checking The Surface Preparation & Product Data Sheet
Check Site Condition ( Max Sunshine Temperature, Max Relative Humidity, Wind Velocity …etc ).
Perform Holiday Test To ensure The Isolation For Paint
Checking The Paint Application and number of layers
Pull Of Test ( Adhesion Test )
Application Monitoring/Wet Film Thickness (WFT)
Post Cure/Dry Film Thickness (DFT)
Summary of qualifications: * Materials: Design the alloys for ceramic, polymeric materials and ferrous, non ferrous alloys, and the processes of that material in modern techniques and low coasts. Conduct chemical and physical analytical studies, failure analyses and other studies and recommend material selection, design of materials, corrosion control measures, operational testing and other procedures * Metallurgical: -Analyses, expectation, recommendation, suggesting and planning for the metallurgist projects and researches. -Protection by a good base of the corrosion system. Structural steel fabrication. -Manufacturing and forming process. Research and develop new alloys and systems for extracting metal from ores; materials engineers research and develop new non-metallic materials with physical characteristics to meet specific requirements. * Extracting: Extraction techniques and theory for ferrous and Non-ferrous material Improved by modern laboratories. Conduct studies and design, develop and specify the processes, and machinery to concentrate, extract, refine and process metals from ores.
