Production engineer LDPE
QAPCO
Total years of experience :23 years, 10 Months
APR, 2016 till date.
Production Engineer LDPE
Responsible for Day to day Production, Maintenance and Manpower planing Execution and Plant startup and shutdown handling. for LDPE plant by Lyondell Basell tech.
Jan’11-Mar’16
LDPE (Lyondell BasellTech.
Projects
•FAT (Factory Acceptance Test) for Different control systems including PLC of HIMAX in Dubai and Honeywell C300 controllers in Abu Dhabi as Operation DCS specialist
•LLDPE project DCS FAT as Operation Specialist with Honeywell specialist in Milan and Nonantola (Italy) for two weeks
•Participated to Transfer Single Loop Control System to DCS TDC3000x as Operation focal person
•Ensured modification from initial stage till the handover stage to operations as MOC (Management of Change) Coordinator for Polyolefins department includes three LDPE and one LLDPE plants
•Coordinated for Polyolefins department in QAPCO as IRM(Incident Report Manager)
Work Experience
Since Apr’16 with LDPE (Lyondell BasellTech), QAPCO Qatar as Production Engineer
Key Result Areas:
•Following up plant operations on day-to-day
•Managing budgeting and planning for production, process analysis and process improvements
•Working as:
•IRM (Incident Report Manager) Coordinator
•SIL and SIF System Testing and records
•MOC, Management of Change Coordinator for Polyolefin
Highlights:
•Successfully implemented process improvement initiatives / efficient and improvedstartup procedure and manufacturing concept.
•Received:
•Special recognition for safe, in-time start-up of LLDPE plant in 2008 by QAPCO (A new LLDPE project by Qatofin)
•Successful Transfer of Old control room into New CCR facilities in 2012by QAPCO.
•Excellent Work Performance in 2012 by QAPCO (Best employee as individual work performance)
•Excellent Work Performance in GSD (General Shut Down) in 2014.by QAPCO (Maximum number of task accomplished in a minimum time span with safe and in time completion of the tasks)
•Special Recognition for Excellence in Design and construction of LDPE2 Reactor Extension (Team Award) 2014.by QAPCO (For major change in a tubular reactor plant safety and security systems and successful completion in time)
•Reduced cost by 15% through identifying & developing new vendors for raw material
•Successfully executed plant expansion / modification / upgradation projects such:
•Commissioned and start-up for New LLDPE project by QATOFIN (Univation gas phase Technology plant)as Core team member and Team Leader
•Commissioned and start-up for New LDPE project by QAPCO (Basell, Lupotech Technology plant) as Core team member and Team leader
•LDPE2 tubular reactor extension and vent system modification for quick depressurization
•APC (Advance Process Control) commissioning and implementation on Tubular polymer reactor Plant.
•Improvement of polyethylene Silos degasing system to avoid fire risk as per consultant (ZEPPELIN) study and recommendations.
•Replacement of Old type safety shutdown system of HIMA by faster HIMAX PLC for LDPE1
•Replacement of Old type Honeywell control system APM modules by latest C300 controllers.
Jan’11-Mar’16with DCS, QAPCO Qatar as Operation Specialist
Key Result Areas:
•Managed One LLDPE plant and Two LDPE plants including Autoclave Vessel and Tubular Technology
•Followed up on daily production and maintenance activities
•Developed and modified, control system DCS/PLC
•Troubleshot and analysed data
•Liaised with maintenance and plant operation for major activities or modifications related to control and ESD systems
•Conducted FAT (Factory Acceptance Test) and SAT (Site Acceptance Test) for control and ESD Systems
Nov’07-Jan’11 with LLDPE (Univation Linear Low Density Polyethylene Plant), QAPCO, Qatar as Shift Specialist
Project of QATOFIN by SNAMPROGGETTI\
Key Result Areas:
•Supervised installation, commissioning and start-up of the plant as core team member
Dec’97-Nov’07 with QAPCO (Qatar Petrochemical) LDPE (Low Density Polyethylene Plants), QAPCO, Qatar
Key Result Areas:
•Managed plant with capacity of making 600 Tons/day of Polyethylene at Vessel Reactor Plant at Pressure of 2000bars and another 750 Tons /day of Polyethylene at Tubular Reactor Plant at a pressure of 2540 Bars
•Supervised shift staff and achieved production budget as per planned by the day staff
•Gained knowledge of Honeywell TDC3000x (Tubular Plant) and Single Loop Controllers (Vessel Reactor Plant
Polyolefins QAPCO .P.O box 50155 QATAR
Passport No.:HX1339712
Address: P.O Box 50155 Polyolefin QAPCO MeSaied. State of QATAR
Marital Status: Married (04 Dependents)
Project Management
Production Planning
Maintenance Follow-up
Material Planning
Process Improvement
Cost Savings
Product Positioning
Reporting & Analysis
Team Management
Career Timeline
(A Subsidiary of Pakistan Oil Fields Ltd.) at their B.C.S (Basic Chromium Sulphate) Plant
Key Result Areas:
•Facilitated erection\ commissioning & master startup activity
Mar’92-May’96 with Fauji Fertilizers Co. Urea Unit, Sadiqbad, Pakistan as Process Operator
Key Result Areas:
•Managed activities at:
•Vacuum evaporation and priling section/Medium and low pressure decomposition along with wastewater treatment
•C02 compressor section consists of two compressors, turbine driven centrifugal compressor and motor driven positive displacement compressor
Higher Secondary School Certificate. (12 Years study)