Abinesh Satheesh Kumar

❖ Prepared cost estimates, BOQs (Bill of Quantities), and technical proposals for mechanical works, including piping & Erections for EGA
❖ Analyzed tender documents, specifications, and drawings to determine the scope of work and material requirements.
❖ Coordinated with vendors and subcontractors for quotations, technical clarifications, and price comparisons.
❖ Prepared cost breakdowns for materials, labor, and equipment based on project requirements.
❖ Assisted in value engineering to optimize cost without compromising quality.
❖ Reviewed client tenders and prepared technical queries (TQs) and RFIs for missing or unclear information.
❖ Performed preventive, corrective, and breakdown maintenance on rotating equipment such as pumps, compressors, motors, fans, blowers, and
gearboxes.
❖ Experience in pump overhauling, shaft alignment, bearing replacement, vibration analysis, and troubleshooting.
❖ Experience in mechanical maintenance of turbines, pumps, valves, heat exchangers, and auxiliary systems.
❖ Performed preventive and breakdown maintenance in power plant / industrial utility systems.
❖ Improved equipment reliability through inspection, alignment, lubrication, and root cause analysis.
❖ Ensured LOTO (Lock Out Tag Out), permit to work, and safety compliance during maintenance.
❖ Coordinated with operations and engineering teams for fault rectification and equipment reliability improvement.
❖ Worked on conveyors, hydraulic systems, pneumatic systems, and mechanical drives.

❖ Turbine & Auxiliary Maintenance: Led the execution of running maintenance and AOH of turbines and auxiliaries, including LP/HP heaters, pumps,
steam, and water line valves.
❖ Cooling Systems & Testing: Oversaw cleaning, servicing, and hydraulic testing of heat exchangers, oil/water coolers, sprinklers, and V-type filters in
cooling towers.
❖ Training & Safety Compliance: Delivered safety and technical training, ensuring compliance with on-site protocols and supporting the onboarding of
new personnel.
❖ Team Support & Operations: Provided hands-on support and guidance to maintenance teams, optimizing performance and ensuring operational
readiness.

 Turbine & Generator Overhauls: Led major overhauls of steam and gas turbines (Hitachi Frame 5 & 6) and generators (up to 43 MW), including seal
replacements, nozzle/bucket overhauls, bearing replacement, rotor run-out checks, and generator alignment.
 Rotating Equipment & Valve Maintenance: Executed complex mechanical jobs such as overhauling pumps, gearboxes, motors, chains, and cooling
systems; handled valve servicing, diaphragm seal replacements, and thrust/journal bearing installations.
 Radioactive Equipment Repairs (NORM): Managed critical repairs at ADNOCs NORM plant, including Rotary Kiln seal upgrades to prevent radioactive
leakage, in collaboration with OEM teams, following MOC protocols.
 Desalination & SWI Systems: Directed maintenance of desalination and seawater intake systems, including demister pad replacements, band
screen/bar screen overhauls, and full MSF shutdown execution at MIPCO and TAPCO sites.
 Shutdown Management (PTW & Coordination): Led shutdown operations (2 minor, 1 major) as PTW Engineer and Site Coordinator; handled
evaporator, water box, brine heater maintenance, tube leak testing, and vacuum system repair.
 Technical Documentation & Reporting: Prepared and delivered detailed reports including DPRs, budget updates, risk assessments, and progress
tracking for management and client coordination.
 Project Execution & Team Management: Oversaw project execution end-to-end, allocating manpower, maintaining timelines, coordinating with
internal/external stakeholders, and ensuring on-time, within-budget delivery.