Sr. Maintenance Engineer
ipack (International Aseptic Paperboard Manufacturing)
Total years of experience :6 years, 10 Months
Outline Working as a Sr. Maintenance Engineer, I am responsible for the effective resolution of Machine Breakdowns with a prime focus on eradication of the root causes, planning, and execution of maintenance activities, installation and commissioning of projects, working in a continuous improvement team to deliver maximum EE, waste reduction, Budgeting and spare parts management.
Key Responsibilities
• Accountable for technical problem identification, developing and implementing solutions to provide consistent, reliable, technically proper condition of dedicated technological equipment.
• Responsible for developing and timely implementation of preventive, predictive and corrective maintenance plans.
• Execution of equipment PLC upgrades and improvements at responsible area including Siemens Automation Systems.
• Conducting in-depth root cause analysis of all breakdowns and other technical problems at dedicated area with further countermeasures developing and timely implementation.
• Developing of technical procedures, manuals, SOPs and OPLs to develop knowledge of maintenance and production staff.
• Designing of electrical schematics, drawings and other technical documents for parts and components manufacturing.
• Responsible for TAG and Work Order timely execution at responsible area.
• Responsible for essential tools, devices and consumables to repair and maintain technological equipment.
• Active participation in implementation of investment and non-investment projects.
• Formulating proposals for technological equipment upgrades and enhancements.
• Lead role in WCM activities within the scope of Planned Maintenance pillar and other factory pillars.
Outline Responsible for the overall machine reliability, maintenance, and projects. Working closely with the process team to ensure the authenticity of quality barriers and reduction of process waste.
Key Responsibilities
• Planning and execution of Preventive and Corrective maintenance activities.
• Working in the Process team to ensure the effectiveness of quality barriers and reduction of process waste.
• Working on the principles of World Class Manufacturing (WCM) for continuous improvement with objectives of improving operational safety, product quality, and effective use of equipment.
• Following the ABC classification of the machine in the Planned Maintenance (PM) pillar, worked on the identification of potential equipment failures.
• Ensure the On-Time In-Full (OTIF) methodology for the installation and commissioning projects.
• As a member of the environment pillar, worked on projects of optimization of the utility usage such as water and compressed air consumption.
Key Achievements
• Reduction in Machine Breakdowns by 100% elimination of Breakdowns repetition for over 6 months.
• Early resolution of Flywheel UPS Breakdown by in-house repairing of faulty equipment saving over 2 million PKR in fuel cost for generators.
• Design of Automatic process ink control system.
• Work on Reliability of Print Register Control System adding to the zero claims from customers of Factory Strategy.
Bachelor of Electrical Engineering with Majors in Communication Systems, Control Systems, Image Processing, and System Design. 2 Research papers published in IEEE. 1 in C-CODE 2017 Conference on Digital Image Processing and 1 in UEMCON 2018 Conferrence on AUtomation and Signal Processing