Ahmed Fathi Elbeyali

Strategic Leadership & Efficiency: Led cross-functional teams to drive operational excellence in steel manufacturing, wire drawing, and rebar processing.

Process Optimization & Lean Implementation: Applied Lean Six Sigma principles to reduce waste, enhance productivity, and minimize production bottlenecks.

Supply Chain & Inventory Management: Streamlined procurement, logistics, and inventory control, reducing lead times and improving cost efficiency.

Financial & Budget Oversight: Managed operational budgets, reducing costs while maintaining high-quality standards.

ISO & CARES Compliance: Ensured full compliance with ISO 9001, CARES, and safety standards, enhancing product quality and customer satisfaction.

Expansion & Business Development: Spearheaded the introduction of new product lines (cut & bend rebar, wire mesh, rebar coils, and mechanical supplies).

Manufacturing & Production Control: Managed production processes, achieving 20% efficiency gains through optimized scheduling and workflow enhancements.

Predictive & Preventive Maintenance: Developed structured maintenance programs, reducing downtime by 35% and increasing machine reliability.

Automation & Technology Adoption: Introduced automation solutions to enhance cut & bend precision, material handling, and overall production output.

Spare Parts & Asset Management: Led inventory optimization strategies, reducing spare parts costs while ensuring availability for critical equipment.

Main activities and Responsibilities;

• Planning and undertaking scheduled maintenance
• Responding to breakdowns
• Diagnosing faults
• Repairing equipment
• Supervising technical staff
• Obtaining specialist components, fixtures or fittings
• Managing budgets
• Ensuring compliance with health and safety legislation
• Creating maintenance procedures
• Managing stocks of supplies and equipment.

Kind of equipment’s dealing with:
(O.H. cranes, Jib cranes, all equipment related to rebar manufacturing like shear lies, benders, automatic benders, stirrup machines, wire mesh machines, straightening lines and cold forming production lines, and forklifts maintenance, Shear machines, Conveying systems, Screw compressors, pneumatic and hydraulic circuits)

Main activities and Responsibilities;

• Planning and undertaking scheduled maintenance
• Responding to breakdowns
• Diagnosing faults
• Repairing equipment
• Supervising technical staff
• Obtaining specialist components, fixtures or fittings
• Managing budgets
• Ensuring compliance with health and safety legislation
• Creating maintenance procedures
• Managing stocks of supplies and equipment.
• Participated in the construction of the new factory Zamil Sadat for Pre-Engineered buildings as Owner Engineer (Consulting Electro-Mechanical work with contractors, Receiving & Installation of new machines & equipment, Prepare Plant Preventive Maintenance schedule, Prepare Spare Parts plane)

Kind of equipment’s dealing with:
(O.H. cranes, Jib cranes, Purlin lines, sheet line, Auto beam line, mechanical presses, Flange lines, Iron workers, Shear machines, Conveying systems, Screw compressors, pneumatic and hydraulic circuits)

responsible for operation and maintenance of steam turbine
responsible for operations and maintenance of sulfuric acid unite

Led maintenance activities for high-pressure pumps, heat exchangers, and industrial compressors.

Optimized maintenance schedules, reducing energy consumption and operational costs.

Developed and executed maintenance plans for chemical processing equipment, ensuring continuous production.

Improved spare parts inventory management, reducing lead time for critical components.

in charge of installation of new unite of Formaline-Formaldhide plant