Lead QA/QC Engineer (Inspection Engineer)
SGS
مجموع سنوات الخبرة :19 years, 10 أشهر
Shell lubricants Egypt - Plant upgrade project
Scope of Project:
1) 2 Above ground storage tanks constructed according to API 650 and Shell DEP specifications.
2) Interconnecting piping constructed according to ASME B31.3 and Shell DEP specifications.
3) Steel Structure constructed according to AWS D1.1 and Shell DEP specifications.
• Technical reviewing for project’s quality documents (WPSs, PQRs, NDT procedures, Inspection and test plans, etc...)
• Inspection of project’s materials according to drawing specification, traceability and Mill test certificates (MTCs).
• Witnessing Procedure Qualification Records (PQR), Welders Qualification Tests (WQT) and reviewing certificates according to ASME IX code.
• Performing all weld inspection and monitoring all NDE tests in accordance to ASME B31.3, API 650, AWS D1.1 and Shell DEP specifications.
• Interpretation and reviewing all NDE results (RT, UT, MT, DP).
• Witnessing all dimensional tests (plumbness, banding, peaking, nozzles orientation and dimension check) for the field erected tanks as per API 650.
• Witnessing all NDE tests required for storage tanks (Vacuum test, Air test, Magnetic particle test and Radiographic test) as per API 650.
• Ensure that all QA/QC Activities are carried out according to approved Procedures, Inspection and test plans (ITP).
• Preparation of daily and weekly quality reports.
Current Project:
1) Call off Inspection Support Services at GAS operations, Mesaieed Industrial City, Qatar.
-Owner: Qatar Petroleum (QP)
Job Description:
• Supervise all on-stream and shutdown inspection activities, corrosion monitoring and investigation of failures.
• Directing NDE crews performing testing during routine maintenance and shutdowns.
• Support and monitoring of rehabilitation activities for storage tanks within QP plant (Mesaieed Industrial City).
• Support the Mechanical Integrity Management Department. Supervise all on-stream and shutdown inspection activities for storage tanks, corrosion monitoring and investigation of failures.
• Perform internal and external inspections on storage tanks at scheduled intervals to maintain the mechanical integrity.
• Recommending and approving repairs as well as performing visual inspection of completed work.
• Responsible for ensuring that the inspection of Tanks, including the application of relevant NDE and the recommendation of necessary rerating, repairs or alterations are in accordance with the API 653 code and jurisdictional requirements.
• Witnessing tank Inspection including NDT, Vacuum Box and Visual testing.
• Witnessing tank Bottom testing using MFL.
• Writing detailed Inspection reports and presenting findings to the operations, mechanical, technical, and management teams.
• Maintaining reports, findings and NCR’s using Capstone Software.
• Reviewing NDT, Welding, Hydro test procedures and ITP’s.
Scope of Project:
2 Boilers constructed according to ASME I.
2 Condensers constructed according to ASME VIII.
8 Above ground storage tanks according to API 650.
Interconnecting piping including critical piping (including A335 -P91, P22, and P11) constructed according to ASME B31.1 & ASME I.
Job Description:
Ensure that all the materials used are according to drawing specification and with registered traceability and certificates.
Witnessing Procedure Qualification Records (PQR), Welders Qualification Tests (WQT) and reviewing certificates according to ASME IX code.
Performing all weld inspection and monitoring all NDE tests in accordance to ASME B31.1, ASME I, ASME VIII and BECHTEL specifications.
Interpretation of all NDE results (RT, UT, MT, DP).
Reviewing all NDE reports (RT, UT, MT, and DP).
Witnessing Preheat, Post Weld Heat Treatment process and reviewing final charts.
Witnessing all hydrostatic tests and reviewing test certificates.
Witnessing all dimensional tests (plumbness, banding, peaking, nozzles orientation and dimension check) for the field erected tanks as per API 650.
Witnessing all NDE tests required for storage tanks (Vacuum test, Air test, Magnetic particle test and Radiographic test) as per API 650.
Ensure that QA/QC Activities are carried out according to approved Procedures & the Inspection and test plans (ITP).
Projects attended:
1) Piping fabrication for (Scimitar Network) at General Petroleum Company (GPC) workshop and site installation.
Job Description:
• Monitoring Welders Qualification Tests (WQT) and preparing certificates according to ASME IX code.
• Performing all weld inspection and NDE tests in accordance to ASME B31.3 and company specs.
• Preparing all NDE reports (RT, UT, MT, and DP).
• Ensure that all the material used is according to drawing specification and with valid traceability certificates.
• Preparing Test Packages for loops to be hydro tested at site.
2) Pipeline (12inchs-2km) owned by General Petroleum Company (GPC) and executed by Petrojet.
Job Description:
• Performing all weld inspection and NDE tests in accordance to API 1104 and company specs.
• Ensure that the proper Material is used & Material traceability is performed.
• Ensure that QA/QC Activities are carried out according to approved Procedures & the Inspection and test plans (ITP).
• Preparing all NDE reports (RT, UT, MT, and DP).
3) Pipeline (12inchs-10km) owned by General Petroleum Company (GPC) and executed by Petrojet.
Job Description:
• Monitoring Welders Qualification Tests (WQT) and preparing certificates according to ASME IX code.
• Performing all weld inspection and NDE tests in accordance to API 1104 and company specs.
• Ensure that the proper Material is used & Material Traceability is performed.
• Ensure that QA/QC Activities are carried out according to approved Procedures & the Inspection and test plans (ITP).
• Preparing all NDE reports (RT, UT, MT, and DP).
Bachelor's degree in Mechanical Engineering