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Ahmed KK, QC-Mechanical-NDT-Welding

Ahmed KK

QC-Mechanical-NDT-Welding·Industrial System Group / Naizak Global Engineering System|

Saudi Arabia

High school or equivalent, Marine Engineering

Work experience

Total years of experience: 13 years, 4 months

QC-Mechanical-NDT-Welding

May 2023 - Present

Industrial System Group / Naizak Global Engineering System|

Dammam, Saudi Arabia

May 2023 - Present

@ Industrial System Group
• Conducted inspections of analyzer shelters, thermowells, switch racks, vent piping, mechanical
skids, piping supports, and structural assemblies, ensuring fabrication and installation were in
compliance with project specifications and international standards.
• Developing and implementing welding procedures and specifications, including setup and
calibration of equipment.
• Performing welding and fabrication work on analyzer shelters, thermowells, switch racks, vent
piping, and bus terminations.
• Conducting non-destructive testing (NDT) methods such as ultrasonic testing, radiographic
testing, liquid penetrant testing, and magnetic particle inspection.
• Performing visual inspections on welds and providing recommendations for improvement.
• Reviewing and interpreting drawings, and technical documents to determine welding
requirements.
• Collaborating with engineering and project management teams to ensure successful completion
of assigned projects.
• Monitoring and documenting weld quality and production rates to identify areas for
improvement.
• Conducting root cause analysis and implementing corrective actions for welding and NDT
related issues.
• Ensuring compliance with health, safety, and environmental regulations and identifying
potential hazards in the workplace.
• Managing material receiving processes, including verification of materials against purchase
orders and conducting visual inspections for quality and conformity.
• Maintaining records and documentation related to inspections, testing, and quality assurance
activities.
• Coordinated with third-party inspectors and client representatives for inspections, testing, and
approval at various project stages.
• Participated in internal audits and QMS compliance checks, ensuring readiness for client audits
and certification requirements.
• Performed root cause analysis on NCRs, proposed corrective measures, and followed up for
effective closure.
• Staying updated with industry advancements and new technologies in welding and NDT to
enhance professional knowledge and skills.

Company industry:
Oil & Gas

QC Inspector-Rolling Stock Maintenance

January 2019 - January 2023

Patents Talgo SLU

Medina, Saudi Arabia

January 2019 - January 2023

• Performed inspections on high-speed trains (Haramain Project), covering bogies, axles, brake
discs, HVAC systems, suspension systems, couplers, and underframe structures.
• Carried out scheduled maintenance IM1 (visual inspection), IM2 (functional test), IM3/IM4
(heavy overhauls & replacements).
• Supervised welding repair works on rolling stock parts, conducting NDT on weld seams,
brackets, and safety-critical joints.
• Verified compliance of rework and installation using engineering drawings, OEM specifications,
and Talgo/SAR quality procedures.
• Checked and validated train software and hardware versions to ensure compliance with
configuration management and operational requirements.
• Performed pantograph inspections including carbon strip wear, alignment, uplift force, and
contact quality with overhead catenary.
• Monitored and verified bogie installation, alignment, and commissioning procedures, ensuring
traceability and compliance with OEM standards.
• Ensured calibration and traceability of inspection instruments including torque wrenches,
pressure gauges, micrometers, and ultrasonic testers.
• Managed calibration schedules for inspection and measuring tools including calipers, pressure
gauges, and torque tools.
• Ensured accuracy of instruments used in daily quality checks and depot maintenance tasks.
• Monitored storage and handling of tools to maintain calibration integrity.
• Prepared 8D reports for recurring quality issues, including root cause analysis, corrective
actions, and preventive action plans.
• Prepared and submitted daily inspection reports, defect logs, NCRs, CAPA logs, and preventive
maintenance reports.
• Recorded quality actions and component status in SAP system, tracking progress and history.
• Attended coordination meetings with engineering teams and QA/QC departments to align on
open issues, inspection schedules, and priorities.
• Interfaced with SAR representatives and client QA staff during inspections, walkdowns, and
quality handovers.
• Participated in technical investigations of faults and repetitive issues related to rolling stock
components.
• Conducted root cause analysis and contributed to implementation of corrective actions.
• Reported recurring quality concerns and suggested preventive measures to avoid future NCRs.
• Conducted internal quality checks within the depot on tool handling, safety practices, and SOP
adherence.
• Participated in weekly audits to identify compliance gaps and improve process consistency.
• Verified proper record-keeping, labeling, and traceability for inspection-related tasks.

Company industry:
Motor Vehicle Passenger Transport

Mechanical QC Inspector

January 2016 - January 2019

Naizak Global Engineering System.

Dammam, Saudi Arabia

January 2016 - January 2019

DUTIES @ Naizak Global Engineering System
• Visual inspection fit up inspection, and welds inspection as per the applicable STD.
• Control of Welding activities such as before fit up, during fit up, during welding and afterwelding
as per relevant WPS and specifications.
• Welders qualification test as per applicable Welding Procedures Specifications.
• Preparing the Inspection Packages Such as, Hydro-Test, NDT, WPS, etc...
• Attending third party inspection at vendor place.
• Knowledge about SAIC, SATIP, Aramco SDT related to the welding and mechanical works.
• Over all supervision of Calibration of Testing & Measuring Equipment & tools for
Mechanical/Civil/Electrical & instrumentation.
• Material inspections and verifications with MTC certificates and project specifications suchlike
pipes, flanges, etc.
• Checking the material is in accordance with drawing.
• To ensure all the works to be done as per applicable Saudi Aramco standard, Client
specifications.
• Co-ordinate with client to carry out inspections as per client / Saudi Aramco Standards.
• Quality control documentation as per Quality inspection Procedure.
• Preparation of welding inspection summary.
• Monitoring the welding productivity on weekly basis and welders status.
• Quality control documentation as per Quality inspection Procedure.
• Coordination with NDT group for carrying-out of non-destructive testing as per STND.
• Monitoring and inspection of piping spool prior to welding like fit-up, visual and
dimensional as per latest drawing and specification.
• Line checking and prepare punch lists review of isometric drawings control sheets.
• Release the test package for hydro testing and pneumatic testing of piping system
reinforcement pads.
• Making daily documentation reports of Assigned areas of responsibilities.
• Assisting to QA/QC Manager during the preparation of Project Quality Plans,
Inspection Test Plan, & Quality Packages.
• Ensure the compliance of all Fabrication and welding construction and associated
activities to client approved drawings and specifications, by inspecting, witnessing and
monitoring.
• Check and review test package documents (history sheets / trace abilities, etc.) That
data contained herein are accurate and complete prior to any testing.
• Co-ordinate with clients inspector for inspection, testing and acceptance of
completed work.
• Inspection and testing of delivered materials and equipment for physical damagesand
compliance to material specification.
• Took part in Pre-Inspection Meeting with client regarding to discuss MR dossier, IAP, and ITP.
• Inspected mechanical multidiscipline activities such as Welding, material inspection, NDT,
Hydrostatic tests, Coating, Destructive tests, P.M.I, visual, heat treatment and dimensional
as per Saudi Aramco and International codes/standards.

Company industry:
General Engineering Consultancy

NDT/QC Inspector

November 2012 - January 2016

Malaysia Mariner & Heavy Engineering Sdn. Bhd

Johor Bahru, Malaysia

November 2012 - January 2016

Company industry:
Oil & Gas

Education

Marine Academy

December 2010

December 2010

High school or equivalent, Marine Engineering

Pakistan

Govt. College of Technology S.I.T.E

January 2006

January 2006

Diploma, Chemical Engineering

Pakistan

Skills

COMMISSIONING
Intermediate
COMMISSIONING
Intermediate
FABRICATION
Intermediate
FABRICATION
Intermediate
HVAC
Intermediate
HVAC
Intermediate
COMPOSITE MATERIALS
Intermediate
COMPOSITE MATERIALS
Intermediate
NON DESTRUCTIVE TESTING NDT
Intermediate
NON DESTRUCTIVE TESTING NDT
Intermediate
OIL AND GAS
Intermediate
OIL AND GAS
Intermediate
QUALITY ASSURANCE
Intermediate
QUALITY ASSURANCE
Intermediate
QUALITY MANAGEMENT SYSTEMS
Intermediate
QUALITY MANAGEMENT SYSTEMS
Intermediate
RAIL TRANSPORT
Intermediate
RAIL TRANSPORT
Intermediate
WELDING
Intermediate
WELDING
Intermediate

Languages

English
Beginner
Hindi
Beginner
Urdu
Beginner

Training and Certifications

Certifications
8D Report
Fabrication Drawing
Water Hydro Jetting
Authorized Entrance Person (Confined Space)
I.S.O 9001-2008
Health Risk Assessment
Safety & Health for Heavy Industries
WPR
Safety Orientation
Competition.
Oil Tanker Familiarization
Proficiency in Personal Safety & Social Responsibility
Elementary First Aid
Proficiency in Personal Survival Techniques
Basic Fire Fighting
UT Level II Certified
DPI Level II Certified
MPI Level II Certified
VT Level II Certified
Visual Welding Inspector
QMS Lead Auditor ISO 9001-2015
QMS Lead Auditor
Plumbing QC Inspector
Railway Rolling Stock QC Inspector
Mechanical QC Inspector