• Powder Coating Operations Management: Oversee end-to-end powder coating processes, including pre-treatment, spraying, and curing, ensuring adherence to production schedules and quality standards.
• Process Optimization: Optimize critical parameters such as oven temperature, conveyor speed, kV/µA settings, and powder flow to maximize efficiency and product quality.
• Quality Assurance: Conduct first-off approvals, in-process inspections, and defect prevention measures to maintain high-quality output.
• Troubleshooting & Maintenance: Diagnose and resolve issues with powder coating guns, booths, recovery systems, ovens, and conveyors to minimize downtime.
• Operational Excellence: Implement OEE improvements, Root Cause Analysis (RCA), Corrective and Preventive Actions (CAPA), 5S methodologies, and enforce safety compliance
• Resource Management: Identified and allocated the necessary resources (personnel, materials, and supplies) to efficiently execute the production plan.
• Product Planning & Adjustments: Prepare product structures or adjust raw material criteria to ensure there are no shortages in the production plan.
• Production Plan Monitoring: Oversee the execution of the production plan to ensure the optimal utilization of resources, machinery, and equipment.
• Process & Equipment Understanding: Study and understand the processes and their quality levels within the department, as well as the equipment used to achieve the plants main production goals.
• Production Line Management: Ensure production lines are operating in alignment with the required outputs to meet the production plan according to operating orders.
• Daily Production Reporting: Review daily production reports to track the progress and execution of the overall production plan.
• Team Meetings & Issue Resolution: Hold regular and ad-hoc meetings with the team to identify reasons for any deviations from targets, and implement corrective actions to reduce downtime and ensure efficient, continuous production.
• Operational Analysis & Optimization: Analyze operations, identify areas for improvement, and ensure the optimal use of resources, machinery, and equipment.
• Quality Targets Achievement: Contribute to achieving quality targets, including PPM (Parts Per Million) and outgoing PPM.
• Safety Compliance: Assist in the development and enforcement of safety and health protocols, with a focus on achieving zero injuries
- Company industry:
- Industrial Production