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Ahmed Mohamed Zein El-abedeen Mohamed El-badawi, Chief Specialist, Mechanical Design

Ahmed Mohamed Zein El-abedeen Mohamed El-badawi

Chief Specialist, Mechanical Design ·Arab Organization for Industrialization - Aircraft Factory

Egypt

Higher diploma, Design of Pipelines, Pumps and Turbines

Work experience

Total years of experience: 27 years, 0 months

Chief Specialist, Mechanical Design

January 2019 - Present

Arab Organization for Industrialization - Aircraft Factory

Cairo, Egypt

January 2019 - Present

1- Supervising Engineering work for issuing repair plans of structure and equipment within overhaul procedures.
2- Leading a Research team for Solar Lighting.

Company industry:
Aerospace
Job role:
Mechanical Engineering

Head of office of Structure & Equipment Design

January 2016 - Present

Arab Organization for Industrialization - Aircraft Factory

Cairo, Egypt

January 2016 - Present

1- Supervising Engineering work for issuing repair plans of structure and equipment within overhaul procedures.
2- Design of spare parts by reverse engineering - sometimes designing complete assemblies - and determining governing dimensions and materials alternatives and - sometimes - method of production.
3- follow-up production steps for prototypes and providing technical support during mass production.

Company industry:
Aerospace
Job role:
Mechanical Engineering

Head of office of Assurance for Design Drawings and Process Sheets

January 2015 - December 2015

Arab Organization for Industrialization - Aircraft Factory

Cairo, Egypt

January 2015 - December 2015

1- Revision of design drawings for completeness, clearness, compliance with standards and quality procedures.
2- Revision of Production process sheets for completeness, manufacturability and compliance with standards and quality procedures.

Company industry:
Aerospace
Job role:
Engineering

Senior Design Engineer

January 2013 - December 2014

Arab Organization for Industrialization - Aircraft Factory

Cairo, Egypt

January 2013 - December 2014

1- Design of spare parts
2- Preparing engineering plans for non-systematic repairs within overhaul process.

Company industry:
Aerospace
Job role:
Mechanical Engineering

Technical Office Engineer

April 2011 - December 2012

Arab Organization for Industrialization - Renewable Energy Project

Cairo, Egypt

April 2011 - December 2012

1- Technical support for wind turbine project: Erection, installation of 1.5 MW wind turbines.
2- Design of the solar PV tracking structure for a mobile desalination unit powered with 2400 Watts solar PV modules (the structure is 2-axis tracking, it is also foldable for transportation considerations).

Company industry:
Electric Power Production & Transmission
Job role:
Engineering

Senior Design Engineer

July 2009 - March 2011

Arab Organization for Industrialization - Aircraft Factory

Cairo, Egypt

July 2009 - March 2011

1- Design of the non-systematic repairs referring to the design principles and specification of the product.
2- Mechanical design for spare parts: preliminary design, design drawings and prototype production (including changing production techniques to more available techniques, sometimes innovative)

Company industry:
Aerospace
Job role:
Mechanical Engineering

Senior Design Engineer

October 2008 - June 2009

Arab Organization for Industrialization - Helwan Factory for Developed Industries

Cairo, Egypt

October 2008 - June 2009

1- Membership in research team for blade design and prototype production of a small wind turbine (20kw), under supervision of the British University in Egypt (BUE)
2- Design of 18m lattice tower for a (20kw) wind turbine (including making a general program for instant calculation of loads and deflections for any wind turbine lattice tower).

Company industry:
Aerospace
Job role:
Research and Development

Design Engineer

November 2000 - September 2008

Arab Organization for Industrialization - Aircraft Factory

Cairo, Egypt

November 2000 - September 2008

1- Design of the non-systematic repairs referring to the design principles and specification of the product.
2- Mechanical design for some structural/mechanical products and reverse engineering design for spare parts: preliminary design, design drawings and prototype production

Company industry:
Aerospace
Job role:
Mechanical Engineering

Production Engineer

June 1999 - October 2000

Arab Aluminum Company

Ismailia, Egypt

June 1999 - October 2000

1- Attempting some extrusion die correction trends in order to avoid production defects and, after settled, feedback to the die designer which led to change some of dies’ designs permanently for higher productivity.
2- Independent attempts to model the extrusion process using FEM software SAP90 by various techniques and examining various physical models led at the end to the development of an experimental MS-QuickBASIC program that formulates sequentially successive input files to SAP90 for plastic deformation extrusion process performed gradually through steps, then viewing and examining the resulting 3-D shape for the final extruded profile. The program was intended to be used as a virtual tool for die correction to try various correction techniques on the computer first to avoid several die trials which will contribute to extending the die lifetime and decreasing press idle time and decreasing scrap.

Company industry:
Industrial Production
Job role:
Manufacturing

Education

Faculty of Engineering - Cairo University - Mechanical Power

June 1999

June 1999

Higher diploma, Design of Pipelines, Pumps and Turbines

Egypt

GPA (point): 3.0 out of 4

GPA (point): 3.0 out of 4

Subjects studied: - Pipelines Design - Pump Design - Turbine Design - Fluid Dynamics - Heat transfer - Automatic Control Graduation Project: A general program - using MS Excel - for analysis / design of any natural gas network Graduation project grade: Excellent
View attachment

Faculty of Engineering - Cairo University - Aerospace

September 1995

September 1995

Bachelor's degree, B. Sc. of Aerospace Engineering

Egypt

GPA (point): 1.1 out of 5

GPA (point): 1.1 out of 5

Subjects studied: Flight Vehicle Aerodynamics Flight Vehicle Structures Flight Vehicle Propulsion Flight Vehicle Performance, Stability and Control Automatic Control Flight Vehicle Instruments Electronics (Analog - Digital) Fluid Mechanics Thermodynamics and Heat transfer Mechanical Design Production Technologies Mathematics Physics Graduation Project: Structural design and stress analysis of air vehicles (including attempts for calculating non-linear stresses using linear stress analysis software by applying successive loading steps Graduation Project Grade: Excellent (Distinction)

Skills

Photovoltaics
Expert
Photovoltaics
Expert
Wind Turbines
Expert
Wind Turbines
Expert
Renewable Energy
Expert
Renewable Energy
Expert
Reverse Engineering
Expert
Reverse Engineering
Expert
Mechanical Design
Expert
Mechanical Design
Expert
Microsoft Excel
Expert
Microsoft Excel
Expert
SolidWorks
Intermediate
SolidWorks
Intermediate
Ansys Stress Analysis
Intermediate
Ansys Stress Analysis
Intermediate
NX CAD CAM
Beginner
NX CAD CAM
Beginner
Autocad
Intermediate
Autocad
Intermediate
Ansys Fluent
Beginner
Ansys Fluent
Beginner
Photovoltaics
Expert
Photovoltaics
Expert
Wind Turbines
Expert
Wind Turbines
Expert
Renewable Energy
Expert
Renewable Energy
Expert
Reverse Engineering
Expert
Reverse Engineering
Expert
Mechanical Design
Expert
Mechanical Design
Expert

Languages

Arabic
Native Speaker
English
Intermediate

Training and Certifications

Certifications
BASIC Aircraft Maintenance for Engineers
Feb 1999

Training
Technical Support for Production of a Jet Trainer
CATIC - China
Dec 2000
Wind Energy Technology
WWEI (World Wind Energy Institute) - Denmark (Held in Egypt)
Nov 2007
Wind Energy Design
WWEI (World Wind Energy Institute) - Denmark
Mar 2008
SolidWorks
AIAT (Arab Institute for Advanced Technology - AOI)
Nov 2015
NX CAD/CAM
PLM Egypt (SIEMENS partner)
Dec 2015
Solar PV Diploma (Design of On-Grid, Off-Grid, Solar pumping systems)
IAREEE (International Academy for Renewable Energy & Energy Efficiency) - Cairo - Egypt
Mar 2016
Fire Fighting systems for Buildings
Engineers' House - Cairo - Egypt
May 2016
Plumbing for buildings systems' design
Engineers' House - Cairo - Egypt
Jun 2016
HVAC systems design
Engineers' House - Cairo - Egypt
Jun 2016
Rivet MEP
Engineers' House - Cairo - Egypt
Jul 2016

Hobbies

  • Solar Thermal technologies
    Preparing for a research project to design, manufacture, assemble and test a steam generation solar thermal unit using CLFR technology such that to use local components as far as possible, The project is still not implemented as I still trying to get support from my company (due to financial issues)