Head of office of Structure & Equipment Design
Arab Organization for Industrialization - Aircraft Factory
Total years of experience :24 years, 11 Months
1- Supervising Engineering work for issuing repair plans of structure and equipment within overhaul procedures.
2- Design of spare parts by reverse engineering - sometimes designing complete assemblies - and determining governing dimensions and materials alternatives and - sometimes - method of production.
3- follow-up production steps for prototypes and providing technical support during mass production.
1- Supervising Engineering work for issuing repair plans of structure and equipment within overhaul procedures.
2- Leading a Research team for Solar Lighting.
1- Revision of design drawings for completeness, clearness, compliance with standards and quality procedures.
2- Revision of Production process sheets for completeness, manufacturability and compliance with standards and quality procedures.
1- Design of spare parts
2- Preparing engineering plans for non-systematic repairs within overhaul process.
1- Technical support for wind turbine project: Erection, installation of 1.5 MW wind turbines.
2- Design of the solar PV tracking structure for a mobile desalination unit powered with 2400 Watts solar PV modules (the structure is 2-axis tracking, it is also foldable for transportation considerations).
1- Design of the non-systematic repairs referring to the design principles and specification of the product.
2- Mechanical design for spare parts: preliminary design, design drawings and prototype production (including changing production techniques to more available techniques, sometimes innovative)
1- Membership in research team for blade design and prototype production of a small wind turbine (20kw), under supervision of the British University in Egypt (BUE)
2- Design of 18m lattice tower for a (20kw) wind turbine (including making a general program for instant calculation of loads and deflections for any wind turbine lattice tower).
1- Design of the non-systematic repairs referring to the design principles and specification of the product.
2- Mechanical design for some structural/mechanical products and reverse engineering design for spare parts: preliminary design, design drawings and prototype production
1- Attempting some extrusion die correction trends in order to avoid production defects and, after settled, feedback to the die designer which led to change some of dies’ designs permanently for higher productivity.
2- Independent attempts to model the extrusion process using FEM software SAP90 by various techniques and examining various physical models led at the end to the development of an experimental MS-QuickBASIC program that formulates sequentially successive input files to SAP90 for plastic deformation extrusion process performed gradually through steps, then viewing and examining the resulting 3-D shape for the final extruded profile. The program was intended to be used as a virtual tool for die correction to try various correction techniques on the computer first to avoid several die trials which will contribute to extending the die lifetime and decreasing press idle time and decreasing scrap.
Subjects studied: - Pipelines Design - Pump Design - Turbine Design - Fluid Dynamics - Heat transfer - Automatic Control Graduation Project: A general program - using MS Excel - for analysis / design of any natural gas network Graduation project grade: Excellent
Subjects studied: Flight Vehicle Aerodynamics Flight Vehicle Structures Flight Vehicle Propulsion Flight Vehicle Performance, Stability and Control Automatic Control Flight Vehicle Instruments Electronics (Analog - Digital) Fluid Mechanics Thermodynamics and Heat transfer Mechanical Design Production Technologies Mathematics Physics Graduation Project: Structural design and stress analysis of air vehicles (including attempts for calculating non-linear stresses using linear stress analysis software by applying successive loading steps Graduation Project Grade: Excellent (Distinction)