Quality Manager
International Company For Agricultural Production And Processing (ICAPP-Americana group)
Total years of experience :22 years, 0 Months
Lead the quality team to the new era of quality transformation journey.
Support the business growth through realise requirements of the promised new export distinctions.
- Regulatory compliance with government and legislative bodies related to the industry.
- Compliance with international standards concerning quality, environment, food safety, and occupational safety.
- Achieving the requirements of key customers such as international restaurant chains, such as Yum!, as well as major retailers like Panda and Carrefour.
- Implementing a continuous improvement program for infrastructure, production quality, cost reductions, and productivity enhancements.
- Lead the Quality Assurance team to conduct internal audits, review packaging designs, and record microbial test results.
- Manage inbound inspections of incoming raw materials, especially protein raw materials and packaging materials, as well as the necessary supply chain control.
- Selection of raw meat and chicken suppliers through multiple visits to slaughterhouses that are located outside of the country.
- Coordination with the various departments, each in its way, to achieve the company's vision and objectives, and to participate in setting its policies
- Lead the quality assurance team in the different production sites in the integrated poultry industry cycle (grandparents - parents - broilers - laying eggs - feed factories - slaughterhouses - further processing).
- Identification and correction of deficiencies at all sites through an analysis of activities and operations
- Obtaining international quality certificates for the different sites based on their activities.
- Implementing biosecurity on farms and food safety on slaughterhouses and manufacturing facilities
- Compliance with governmental regulations and requirements, along with customer demands and market reaction.
- Leading continuous improvement projects related to productivity, quality, waste reduction, and profitability with other departments and sectors.
• Manages and directs all Quality Control & Quality Assurance Operations in the 3 plants and sales Branches
regarding inspection and testing, Quality Plans, Quality systems, improvement projects, management systems,
Quality Audits and certification processes.
• Ensure that all the finished products/raw Material conform to the established Internal and External standards.
• Implement and Manage the Integrated Management System (ISO9001, ISO 14001, and ISO 22000. OHSE
18001 and HACCP) leading to Certification and keep up quality certificates.
• Ensure compliance with all regulations and standards required by local and international law (Health &
Safety, Environmental, Product Quality, GMP, Labeling, Factory, and Fire)
• Lead the continuous improvement objectives of the company while implementing Lean Operations across all
functions in the organization
• Ensure the facility, practices, and products conform to the Local Food control Authority guidelines while
maintaining a good working relationship with the governmental authorities.
3
• Ensure all operating licenses (Health & Safety, Civil Defense, Environmental, Truck, Health Cards and GMP)
are maintained in all areas of the facility.
• Plan, schedule and Conduct regular cross-function internal audits by leading audit team and conduct
Management Review meeting with Top Management to discuss the objectives and targets, Improvement projects,
corrective actions and responsibilities and quality systems related issues.
• Lead improvement projects and cost saving ideas to realize it all into practice and results.
• Follow up corrective and preventive actions for the nonconformity cases in the operation or practices.
• Follow up the document control system and procedures and policies updates.
• Follow up costumer’s satisfaction and supplier audits through scheduled Field trips.
managing, Directing and develop the Quality/SHE Staff.
• Responsible for product and system quality verification activities to ensure all products and procedures are
compliance with internal and external standards.
• Develop and install processes, procedures and systems required to manage and audit the integrated management
systems (ISO 9001, ISO 22000, ISO14001, and ISO 18001, BRC) and other key accounts standards.
• Audit & control general factory hygiene conditions ( food safety & hygienic production operations )
• Report hazards and injuries to management and use outputs of HSE.
• Maintain product quality to meet Internal and External (ES, GSO, CODEX) Specifications.
• Develop and review the Framework standard of Quality Road Map in cooperation with production teams
• Update and communicate the quality Data.
• Monitor performance and minimize risk through the quality KPI’s and internal audit processes.
• Reduce the customer complains in conjunction with the production and development departments.
• Conduct regular check on analysis results of finished, Raw and packaging materials.
• Keeping records of most important quality issues.
• Follow up processes and system nonconformity reports to ensure corrective actions are taken.
• Develop and maintain quality specifications
• Construct process and procedures regarding product traceability system through the customer/consumer
• Create systems to monitor and control indicator of factory quality
• Represent the top management while 3rd
Party audits on my company from certification companies and key
customers
• Carry out Certification process with certification companies via strong communications and coordination skills.
of Ramadan
Supervise Shift quality controllers in their daily activities
* Supervise lab testing and taste panel processes
* Review and audit all quality plans and inspections for factory (Production line Packaging- Raw material receiving)
* Monitor the process of nonconformity control. (Taking the decision in releasing / blocking final product or raw materials)
* Ensure the implementation of hygienic practice, GMP and HACCP implementation.
* Performs online checks according to quality control plan
* Performs Lab tests and record the results
* Monitor control charts regarding SQC
* Receive raw materials according acceptance sampling criteria
* Mark and report nonconformity products
* Monitor cold stores and CCP’s all over the plant
Leading dairy industry producer in Egypt
10
th
of Ramadan city Egypt
• Quality controller In Dairy Products Line (cooked Cheese line)
• Performing of laboratory and online quality inspections (Microbiological Analysis -Temperatures -Physical
• Analysis for raw materials and end packaging quality).
• Assure the Hygienic requirements for production operation and personal GMP’s and GHP’s
Bachelor degree in food and animal production sciences
