Ahmed Zaghlol

Rd Engineering Specialist at Sawa Parking Systems

• Egypt - Cairo
• My current job since September 2021

Conducting & supervising the establishment operations of a new factory for Smart Electro-Mechanical parking systems as well as handling the design & know how transfer operations to Egypt factory from the main company in China (GG Lifters Tech.).
Responsibilities:
• Product Design • Process Design • Component Design • Machine Selection
• Production Line Design • Process Flow • Shop floor design • Design Review & Simulation
• Protection beyond Standard • Requirements Analysis • Reliability Testing • Complying with EN Codes
• Tooling & Jig Design • BOM Creation • Cost Analysis • Cost Reduction
• Procedure Design • Working Drawings • DFM Design for manufacturability
Achievements:
• Factory Establishment • Machinery Installation • Product Verification • Factory Startup
• Design Review • Design Localization. • Large budget saving • Process improvement
• Designs become modular, more testable and DFM • Design process is more efficient with less errors
Sample Projects:
 Rotary Car Parking system to park 10 cars in 2 cars space on ground.
 Two Post Car Parking System.
 Puzzle Parking Systems for 5 cars.

Freelance Design Engineer at Cegman Consultancy

• Egypt - Cairo
• March 2021 to September 2021

Design & verification of different design projects:
• Design of hoisting system of a vertical lift Bridge • Verification of Pontoon Design for offshore silo system
• Data Analysis for collection of industrial plants of FMCG Co.
• Design and Verification of PV Solar panel frames against wind

Production Manager at Franke

• Egypt - Cairo
• March 2018 to March 2021

Managing production, tool-shop & HSE teams in daily operations to deliver finished goods to clients quickly in best shape and solve aftersales problems.
Also working as a Design and manufacturing Engineer to help in design, making and maintenance of the production tools of kitchen sinks and bathtubs from dies and jigs, also helping the operation team to overcome technical problems in metal forming operations (Deep Drawing, Forming, Trimming, Bending, Folding, Piercing).

Job Responsibilities:
 Applying quality assurance & control plans.
 Ensuring of the tools effectiveness & consistency to deliver good products that meets the quality standards.
 Managing and scheduling of solving aftersales problems.
 Inspection of incoming materials with respect to the Franke quality standards.
 Inspection of online processes & tools to assure their capability to deliver good sound products.
 Applying lean manufacturing methodologies to cutdown costs to the third.
 Applying interactive preventive maintenance techniques to overcome possible online failure modes using minimum resources.
 Design and Manufacturing of new tools.
 Manufacturing of Spare parts for old tools and machines.
 Issue & Review Product related documents (Master data) on the SAP and Archive (Drafts, BOMs, Routing, Quantities).
 Product Cost Analysis breakdown and improvement cost analysis.
 Applying Franke production system standards to the tool-shop.
 Introducing Lean & 5S to the tool-shop and converting from traditional reactive team to team that embraces lean culture & foster a preventive maintenance.
 Changing tool-shop staff culture by embracing the kaizen

Engineering Manager at Franke

• Egypt - Cairo
• March 2018 to February 2021

Managing production, tool-shop & HSE teams in daily operations to deliver finished goods to clients quickly in best shape and solve aftersales problems.
Also working as a Design and manufacturing Engineer to help in design, making and maintenance of the production tools of kitchen sinks and bathtubs from dies and jigs, also helping the operation team to overcome technical problems in metal forming operations (Deep Drawing, Forming, Trimming, Bending, Folding, Piercing).

Job Responsibilities:
 Applying quality assurance & control plans.
 Ensuring of the tools effectiveness & consistency to deliver good products that meets the quality standards.
 Managing and scheduling of solving aftersales problems.
 Inspection of incoming materials with respect to the Franke quality standards.
 Inspection of online processes & tools to assure their capability to deliver good sound products.
 Applying lean manufacturing methodologies to cutdown costs to the third.
 Applying interactive preventive maintenance techniques to overcome possible online failure modes using minimum resources.
 Design and Manufacturing of new tools.
 Manufacturing of Spare parts for old tools and machines.
 Issue & Review Product related documents (Master data) on the SAP and Archive (Drafts, BOMs, Routing, Quantities).
 Product Cost Analysis breakdown and improvement cost analysis.
 Applying Franke production system standards to the tool-shop.
 Introducing Lean & 5S to the tool-shop and converting from traditional reactive team to team that embraces lean culture & foster a preventive maintenance.
 Changing tool-shop staff culture by embracing the kaizen

Lead Mechanical Design Engineer at Center of Engineering Studies and Manufacturing in Cairo University

• Egypt - Cairo
• September 2015 to February 2018

Working in different design projects in Automotive Industry, Biogas Production plants, Production tooling and some reversed engineering work.

Job Responsibilities:
 Design new projects using CAD tools such as Solidworks.
 Research of new projects to get the basic know-how of the project equipment.
 Preparing project documents (Calculation sheets, 3D Drawings, Simulation files & 2D manufacturing drafts).
 Follow up the manufacturing activities of new equipment.
 Commissioning of the newly made equipment.

Mechanical Design Engineer at El-Sewedy Electrometer

• Egypt - Cairo
• October 2014 to September 2015

Working as a mechanical design engineer with the research and development team to solve problems in different designs of electricity meters to meet the requirements of customers and to suit working in hazard environment in many different countries.
Job Responsibilities:
 Design new upcoming products & Molds using CAD tools such as Solidworks.
 Mold editing for the modified products and supervising the mold editing process at the mold factory including making (modification of the mold design, CNC machining, making EDM electrodes, Wire cut process routes, supervising the assembly process of the molds, mold testing).
 Finite Element Analysis of proposed designs.
 Preparing workshop drawings.
 Preparing and making samples for tenders to meet client requirements.
 Quality assurance of procurements for mechanical elements to ensure that new batches meets the stated specifications.

Mechanical Design Engineer at Center of Engineering Studies and Manufacturing in Cairo University

• Egypt - Cairo
• August 2008 to October 2014

Working in different design projects in Automotive Industry, Bakery, Toys, Medical Devices, Manufacturing aiding devices, Humanitarian Demining Vehicles and some reversed engineering work.
Job Responsibilities:
 Computer Aided Machine design using AutoCAD, SolidWorks, MITCalc, KissSoft, FEA, Mechsoft.
 Finite Element Analysis of proposed designs.
 Preparing workshop drawings.
 Engineering Forensic Analysis, Failure Analysis, Wear & Tribology.
 Reversed Engineering works.
 Handling some industrial engineering projects including new factories planning.
 Scientific research and Technical Writing of Reports

Intern at Center of Engineering Studies and Manufacturing in Cairo University

• Egypt - Cairo
• August 2008 to September 2008

Center of Engineering Studies and Manufacturing in Cairo University

Intern at Military Aircraft Engines Factory

• Egypt - Cairo
• July 2008 to August 2008

Intern at El-Sewedy Engineering Industries SEI (Mold Making Factory)

• Egypt - Cairo
• June 2008 to July 2008

El-Sewedy Engineering Industries SEI (Mold Making Factory)

Intern at El-Sewedy Engineering Industries SEI (Mold Making Factory)

• Egypt - Cairo
• June 2007 to September 2007

Intern at El-Sewedy Engineering Industries SEI (Mold Making Factory)

Intern at El-Sewedy Engineering Industries SEI (Mold Making Factory)

• Egypt - Cairo
• June 2006 to September 2006