AJAY MATHUR AJAY, Plant Manager

AJAY MATHUR AJAY

Plant Manager

Lieu
Inde
Éducation
Baccalauréat, electronics
Expérience
27 years, 5 Mois

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Expériences professionnelles

Total des années d'expérience :27 years, 5 Mois

Plant Manager
  • Je travaille ici depuis août 2018

CAREER PROGRESSION
CREMICA FOOD LTD. Reporting to -Group G.M.

plant head à Bonn nutrition Ltd
  • Inde - Delhi
  • mai 2021 à mai 2023

I am looking entire factory Administration, production, maintenance, Quality, SCM, dispatch, budgeting, procurement, HR etc.

Plant Manager à MYJOY BAKERY Ltd
  • Nigeria
  • janvier 2015 à juillet 2018

MYJOY Foods Industries is a one of the latest & fully automated Bakery & chocolate plant in Nigeria with 250 million $ turnover in a year. Myjoy is having world class, fire protection, control system, tetrapak Machines like Tetra A-3 flex, accumulator, cardboard pack, roll containerpaker, PLC, , KHS, KAAK, BENIER, Rehon, Hartman’s machines for producing all type of foods & snacks like, Bread, Bun, Burger& Meat hot dog, machineries with a plant load is 7.5 MVA,

Dy. Manager à PEARL BEVERAGES LTD
  • Inde - Delhi
  • mai 2012 à janvier 2015

PEARL Beverages (PEPSICO) is a unit of Jaipuria Group is a Dynamic, leading trading & industrial conglomerate in North India for more than three decades. PEARL Beverages is a major supplier of PEPSI drinks, having world class Beverage facilities in Guntur (A.P.) & Noida manufacturing products like -Mango juice, Pepsi, Miranda, Dew, 7up, Soda, Slice, AQUAFINA (Drinking water)
Pepsico is having fully Automated Hot fill juice line from Tetrapak Syrup room, Homoniser & Pasteuriser, Tetra A-1 Machines & KHS Blow moulding(18000 BPH.)

production Engineer
  • janvier 2012 à janvier 2015

Initiate & ensure timely completion of maintenance & repair works of the plants, Automation & respective utilities.
•Tracks, analyzes and improves key maintenance parameters such as asset utilization, maintenance cost, PM compliance, schedule compliance, etc.
•Maintains and updates operating and training manuals for the Factory and ensures that all maintenance &

Chief Engineer à AL RASHED BAKERY Saudi Arabia (AL Rashid Bakery)
  • décembre 2009 à avril 2012

Yaumi foods Group is a dynamic, leading trading and industrial conglomerate in Saudi Arabia and has been instrumental in the development of the Saudi Arabian infrastructure. Al Rashed foods have a state-of-the-art industrial baking facilities in Riyadh and Jeddah and has established itself as a major supplier of the highest quality food products (Wafers, Biscuit, bread, Bun, , other confectionary items))within the Middle East

Executive à GLAXO SMITH KLINE HEALTHCARE LTD
  • Inde
  • février 2001 à décembre 2009

Reporting to: Engineering Manager
Responsibilities:
•Reduced breakdowns by maintaining MTTR & MTBF of entire Horlick’s manufacturing plant & utilities.
•Maintained Plant Air compressors, Fire hydrant, Aircon & HVAC (Ammonia chiller, FDVs, AHUs etc.)
•Updating Key performance of production & Maintenance of plant on monthly\weekly basis.
•Establishes and maintains a computerized maintenance management system (CMMS) for tracking work orders, spare parts, and maintenance history of plant equipment.
•Involve in QMS, ISO-9001-2000, EHS-14000, HACCP, CAMMS, SOP Amendments as per GSK global policy.
•Capable to handle & supervised the shift maintenance activity of plant as well as utilities & production with multiskilled concept (Follow TPM & QMS).
•Capable to handle the entire plant Facilities i.e. Electrical, Air, Steam, Water, Sanitation, CGMP etc.
•Hands on experience on Siemens - Apogee automation building management system, PLC -Allen Bradley 5/60 & ABB 2.2 version distributed control system.
•Operation & Maintenance of Gram & Saberio screw type refrigeration compressor (Ammonia-463 TR) with Frick Quantum panel Gramatic-2502.
•Worked on clean Air environment equipment’s like AHUs, FDVs, FCUs etc.

Engineer à JCT ELECTRONICS LTD
  • Inde
  • janvier 1997 à janvier 2001

Supervised the plant shift maintenance (including plant facilities) & analyzed plant breakdown (Corrective & preventive Maintenance)
•Reduced breakdowns by maintaining MTTR & MTBF of entire Horlick’s manufacturing plant & utilities.
•Maintained Plant Air compressors, Fire hydrant, Aircon & HVAC (Ammonia chiller, FDVs, AHUs etc.)
•Updating Key performance of production & Maintenance of plant on monthly\weekly basis.
•Establishes and maintains a computerized maintenance management system (CMMS) for tracking work orders, spare parts, and maintenance history of plant equipment.




TRAINING
•Training on Total Productive Maintenance System
•Training on BRC, ISO 22000, E.H.S, and ISO 14000.
•Training on Quality Management System
•Training on PLC & Instrumentation control.
•Advocate training on Operational Excellence
PROJECTS UNDERTAKEN
•Installation of 300 BPM KHS PET line & Tetrapak syrup tanks & cip system.
•Lead the installation & commissioning Electrical & instrumentation team in GlaxoSmithKline
•Commissioning of Polymer Dryer for New Plant Installation in India
•Commissioning of Tortilla line & wafers plant in Kingdom of Saudi Arabia
•Commissioning of New Bread Mixer & Mulder in Kingdom of Saudi Arabia

Éducation

Baccalauréat, electronics
  • à Delhi University NIBS
  • février 2013

Specialties & Skills

Production Control
Electrical Controls
Plant Operations
Facilities
AUTOMATION
QUALITY CONTROL
REPORTS
SIEMENS NIXDORF HARDWARE
UTILITIES
CONCEPT DEVELOPMENT
manufacturing

Langues

Anglais
Expert
Hindi
Expert