Ajith Paul

Production Engineer at AL AHLEIA SWITCHGEAR CO. KSCC

• Kuwait - Al Farawaniyah
• My current job since June 2017

Production Engineer -Sheet metal
• Defining workstation layouts, process mapping and optimizing product movements
• Monthly Plan and utilize factory capacity.
• Manufacturing work instruction and line balancing of different products
• Investigated and sourced new equipment and supplies on an as needed basis.
• Developed and oversaw implementation of production processes for new products and current product enhancements.
• Maximized productivity, identify specific need of equipment, utilization of all machine reduced production costs against sale cost
• With taking leadership and teamwork
• BOQ -Generation and process validation plan
• Identified and addressed critical process steps and apply detailed process plan
• Through continued improvement of machinery provided engineering support to design and industrial engineering team production.
• Performing OEE Calculation and 5S-LEAN Tools, P-FMEA

2. INTEGRATED CLEANROOM TECHNOLOGIES LIMITED 2013-2017
Production Planning and Control Engineer
• Production planning and schedule for customer requirement.
• Preparing report for Management of monthly report, work in process report, consumption report, order status, Materials status, and Delivery report
• Machine planning and manpower allocation
• Bill of materials preparation and design releases
• Purchase co-ordination for raw materials shortage
• Engineering solutions for customer complaints and product complaints
• Material Planning for design releases using MRP-1 ERP Dynamics
• Manufacturing resource planning for overall orders
• Logistics planning for order delivering
• Released production order preparation& tracking and routing process
• Continual improvement of process to increase productivity and process flow
• LEAN manufacturing approach and process divine into runner , repeater, and stranger
• ERP-Microsoft Dynamics - Manufacturing modules, stores module, Planning module, Design release module, logistics modules
• Consumption entries and monitoring against product cost.
• New product development and sheet metal unfold drawing preparation
• ISO 9001 AND EHS Awareness

3. Integrated Cleanroom Technologies Limited 2012-2013
Training Engineer -Production
• Sheet Metal unfolding drawing preparations
• Shift schedule planning and machine loading as per requirement.
• Co-ordination with planning and delivering output with timeline\
• Raw Materials planning and sheet planning for shearing operation.
• Process monitoring and controlling.
• Engineering co-ordination at assembly and weld assembly drawing preparation
• Tooling and press tool planning, ordering, checking quality
• Machine knowledge of AMADA RG100, AMADA LT250, PRODUTECH