Fabrication Manager
Chiyoda CCC Engineering Ltd. (CCEL)
Total des années d'expérience :27 years, 1 Mois
Provide multi-discipline coordination of engineering and construction activities at subcontractor’s yard and during site installation for the project modules with the objective of full completion of each module
•Ensure project execution to project HSE standards and within quality and schedule objectives
•Provide oversight of the design activities at EPC Contractor, Module Designer and at Fabrication Subcontractor’s yard and site installation during design, prefabrication, fabrication, erection, assembly, testing, preservation and delivery of the Modules to site
•Provide multi-discipline expertise and ensure that project technical solutions in each discipline have been adequately implemented during construction works of the modules
•Actively participate as a member of the modules delivery team to assist in setting clear direction and communicate delivery expectations to the Client site discipline construction team, EPC Contractor and Fabrication Contractor in areas such as HSE, quality, schedule.
•Ensure that the engineering process delivers sound design and quality deliverables for construction.
•Participate in constructability reviews.
•Ensure that the Fabrication Contractor has a reliable execution plan for module fabrication, pre- commissioning, commissioning, load-out and hand-over.
•Work with engineering and fabrication teams for the review and approval of Fabrication Contractor deliverables for engineering and construction as necessary. Ensuring specification and code compliance and the deliverables schedule is maintained
•Prepare frequently material delivery status reports and identify critical material deliveries in advance
•Lead the review of Site Queries and Technical Deviation Requests by Fabrication Contractor and Client
•Ensure all activities for transport/sea fastening, marine inspection, load out and grillage provision on the vessel or barge
•Advise on off-loading, transport and set down of modules at site location
•Control site erection, connection, testing and commissioning of the modules at site
Projects :
•ZIRKU Facilities capacity Enhancement (Train-5) EPC & Commissioning works
set-up specialized in design and manufacturing of heavy duty fasteners.
Joined consolidated construction company UAE (CCC) in 1994 as a Mechanical Engineer trainee. Worked as
support to project management activities at job sites.
In 1995 joined ADNOC FOD. UAE as a QC Inspector. During my tenure with the company many of the existing
plant facilities were upgraded for safe and efficient operations and I was inspection daily production activities.
Modular Skids, Process Piping, Pressure Vessels, Calm Buoy Etc
Fabrication Projects Management
EPC Projects, Modular plants, Process skids, Piping and fabricated systems,
Structural steel, Pressure vessels etc.)
Working with GPS involves multitasking i.e. being part of engineering, procurement, fabrication/
construction management, vendor development, Quality control/assurance and resource management.
As a Projects Manager I have always strived to achieve the objectives set forth by the company and have
come up with product in time meeting the quality and technical requirements of project.
MAIN RESPONSIABILITIES
•To function as a Technical Expert and Coordinator in the Management of project.
•To participate and coordinate in the development of tender document for the selection of the Engineering Consultant,
and Contractors.
•To provide professional expertise in the selection of contractors with particular emphasis on pre-qualification,
bid evaluation etc.,
•To coordinate the Project Management Team (PMT) ensuring effective implementation of project plan.
•To comment on contractor documentation. Ensure distribution of these documentation to all concerned parties
for comments. Consolidate received comments and issue to contractor. In case of conflicting comments mediate and resolve.
•To direct and supervise the activities of assigned specialist to the project during engineering and construction phases.
•To coordinate and monitor the progress of work performed by production team sub-contractors, Identify any
bottlenecks and recommends corrective action to ensure smooth and timely completion of each project.
•To ensure proper coordination between the Project Management Team (PMT), end user and Engineer/contractor and other
agencies involved in the project to ensure proper progress of the project.
•To ensure that the production team and sub-contractors submit the required documentation in the specified format
including the project close-out report and submits overall progress report.
•To review sub-contractors subcontracting strategy and pre-qualification of subcontractors.
•To ensure that sub-contractor’s strategy, plans, specifications, methods and procedures for construction are in accordance
with the scope of work, specification etc.
•To ensure that State of Art Technology is applied in the selection of equipment, material, systems, work methods, testing etc.
•To ensure cost effective solutions and application of value added in the area of construction strategy, plans, specifications,
methods and procedure throughout the assigned Project.
•To ensure safety of work methods, procedures and installation and review site safety audit plans and lead the team for
site safety audit implementation.
•To review Sub-Contractors Organization for construction and commissioning.
•To certify sub-Contractors invoices and endorse for payment.
•To monitor and manage project completion punch list and ensure that all construction and commissioning activities are
completed and accepted to allow release of PAC to sub-contractors.
Objectives
•Delivering profits earmarked by company by effective project execution
•Building and maintaining teamwork throughout GPS and the customer - supplier chain
•Planning and managing resources to achieve project programme milestones, technical standards and
commercial targets
•Identifying and managing variations to scope
•Continuing support from delivery through to start-up to ensure a smooth handover to client is achieved
•Following Company procedures and recommending improvements
•Maintaining customer satisfaction
in plant monitoring the production activities.
Provide necessary project engineering interface with all yard project activities to ensure construction
and commissioning activities proceed in accordance with project requirements and to ensure that these activities are carried out in accordance with the guidelines of the company.
•Managing fabrication workshop facilities
•Prepares annual budget for the workshop in coordination with the team.
•Prepare resources planning, cost control monitoring, review of estimation & Proposals.
•To oversee that all construction activity including fabrication, materials, comply with international
standards.
•To review and check the piping isometric, plant layout, P&I diagrams, plot plan drawings, construction
drawings and to ensure it is in accordance with Company standards, codes and practices.
•Participates in the inspection of the newly constructed, installed equipment at the yard before
transport to the client.
•Report on project status and progress to General Manager and outline issues and their mitigation.
Identifying areas of concern with respect to progress of the Project and recommending corrective
actions wherever required.
•Manage interdisciplinary design reviews with the company and contractor personnel.
•Contributes in FAT, HAZOPS, HAZIDS, JSAs and Risk assessments for the projects.
•Performs analysis and diagnosis to provide solutions to mechanical related problems. Ensure materials
used are in accordance with specifications
•Ensures a high level of
ADMA/HDEC
Adma Opco Full field development (Um Lulu)
Pipe spools fabrication and painting
Petrofac
Reggane north development project
Pipe spools fabrication and painting
L&T
Midfield airport terminal project
Pipe spools fabrication and painting
ZADCO
Various Offshore project
Hot tapping, Underground piping at Zirco island Shutdown jobs
Emirates steel
Various Shutdown Projects
Replacement of cooling chamber
IMODCO
Calm buoy
Supply, Engineering and fabrication of calm buoys for Dubai petroleum
SOFEC/ARAMCO
Calm buoys
Supply, Engineering and fabrication of calm buoys for Aramco Jazan project
IPIC/ADCO
Surge relief skid
Supply, Engineering, fabrication, site installation and pre-commissioning of Surge relief valve skids
to support construction activities for crude storage tanks construction in ZIRKU Island
Highlight of projects ( Below list is only sample of total projects for On-shore & Off-shore
in