علي فرحات, Production Manager

علي فرحات

Production Manager

Gandour

البلد
لبنان - بيروت
التعليم
ماجستير, Mechanical Engineering
الخبرات
10 years, 6 أشهر

مشاركة سيرتي الذاتية

حظر المستخدم


الخبرة العملية

مجموع سنوات الخبرة :10 years, 6 أشهر

Production Manager في Gandour
  • لبنان - بيروت
  • أشغل هذه الوظيفة منذ يناير 2023

• Confers with management personnel to establish production and quality control standards, develop budget and cost controls, and to obtain data regarding types, quantities, specifications, and delivery dates of products ordered.
• Plans and directs production activities and establishes production priorities for products in keeping with effective operations and cost factors.
• Coordinates production activities with procurement, maintenance, and quality control activities to obtain optimum production and utilization of human resources, machines, and equipment.
• Reviews and analyzes production, quality control, maintenance, and operational reports to determine causes of nonconformity with product specifications, and operating or production problems.
• Develops and implements operating methods and procedures designed to eliminate operating problems and improve product quality.
• Revises production schedules and priorities as result of equipment failure or operating problems.
• Consults with engineering personnel relative to modification of machines and equipment in order to improve production and quality of products.
• Conducts hearings to resolve or effect settlement of grievances and refers unresolved grievances for management union negotiations.
• Review production orders or schedules to ascertain product data such as types, quantities, and specifications of products and scheduled delivery dates in order to plan department operations.
• Estimate the material and human resources needs to meet planned production schedules.
• Liaise with different departments and companies including suppliers, Gandour managers and other concerned parties to prevent any potential delays or issues.
• Inspect machines and equipment to ensure specific operational performance and optimum utilization.
• Ensure that the products meet the established quality guidelines and standards of Gandour and are on time.
• Direct the operating unit’s layout, size and range of service or product to deliver and design and arrangement of work processes.
• Develops capital equipment justifications for machine tools and process technology to improve quality, cost, and cycle times.
• Maintain up-to-date knowledge of health and safety standards and strategies.
• Suggests changes in working conditions and use of equipment to increase efficiency of shop, department, or work crew.
• Supervise and motivate team of workers and reviewing the work performance of subordinates.

Zone Production Manager في Gandour
  • لبنان - بيروت
  • يوليو 2020 إلى يناير 2023

• Review production orders or schedules to ascertain product data such as types, quantities, and specifications of products and scheduled delivery dates in order to plan department operations.
• Estimate the material and human resources needs to meet planned production schedules.
• Plan production zone operations, establishing priorities and sequences for manufacturing products.
• Prepare zone operational schedules and coordinate manufacturing activities to ensure production and quality of products meets specifications.
• Determines zone work procedures, prepares work schedules, and expedites workflow.
• Review zone production and operating reports and resolve operational, manufacturing, and maintenance problems to ensure minimum costs and prevent operational delays.
• Liaise with different departments and companies including suppliers, Gandour managers and other concerned parties to prevent any potential delays or issues.
• Inspect machines and equipment to ensure specific operational performance and optimum utilization.
• Supervise product standards and enforce quality-control programs.
• Develop or revise standard operational and working practices and observes workers to ensure compliance with standards.
• Ensure that the products meet the established quality guidelines and standards of Gandour and are on time.
• Maintain cost effective, efficient, and high-standard production in his/her assigned zone at all times.
• Maintain up-to-date knowledge of health and safety standards and strategies.
• Suggests changes in working conditions and use of equipment to increase efficiency of shop, department, or work crew.
• Develops, recommends, and implements measures to improve zone production methods, equipment performance, and quality of product.
• Analyzes and resolves work problems, or assists workers in solving work problems.
• Resolve worker grievances or escalates such grievances to the concerned departments when and as required.
• Supervise and motivate team of workers and reviewing the work performance of subordinates.

Production Engineer في Gandour
  • لبنان - بيروت
  • مايو 2015 إلى يوليو 2020

• Direct the production team members and introduce efficient methods of production.
• Identify risk mitigation actions to reduce injuries, accidents, and hazards in the production environment.
• Mentor and develop new production engineers and/or supervisors.
• Design methods for maintaining or increasing production levels while improving production costs, yields, quality, and safety.
• Troubleshoot process problems and identifies solutions which reduce downtime and conserve maintenance costs.
• Monitor process equipment to identify potential errors and develops solutions to eliminate the reoccurrence of those problems.
• Design and conduct plant trials to determine performance capabilities.
• Develop and update process procedures to ensure that documentation is accurate and understandable.
• Determine the test methods, procedures, parts, and equipment needed to implement engineering changes.
• Determine the layout of piping, equipment, and utilities for engineering changes.
• Interface with all levels of management and employees to gather information and provide guidance for implementation.
• Ensure effective implementation of design practices to meet customer needs.
• Establish productive working relationships with engineering, planning, and design teams.
• Planning, determining, coordinating, and controlling the processes concerning to production
• Ensure that strong and efficient teamwork culture exists within the production team.
• Implement project schedules and plans in a timely effective manner.
• Direct various procedures to increase final outcome of the production zone.

Electo-Mechanical Engineer في Beta Engineering
  • لبنان - بيروت
  • أكتوبر 2014 إلى مايو 2015

• Agreeing budgets, timescales and specifications with clients and managers
• Liaising with suppliers
• Problem solving
• Undertaking relevant research
• Producing and implementing designs and test procedures
• Measuring performance of mechanical components, devices and engines
• Testing, evaluating, modifying and re-testing products
• Writing reports and documentation
• Providing technical advice
• Analysing and interpreting data
• Assessing project requirements
• Worked as project manager for UNRWA's waste water treatment project for Lebanese shelters

Maintenance Engineer في Delta Energy Group
  • لبنان - بيروت
  • يوليو 2013 إلى فبراير 2014

• Follow up all repair claims
• Control stock inventory
• Issue routine maintenance schedule and follow up with the concerned team
• Present daily report for the management
• Issue weekly reports for all repairs & emergency visits
• Present a monthly stock inventory to management
• Assisting in executing projects & assembling control panels

Electro Mechanical Engineer في MEA
  • لبنان - بيروت
  • مايو 2011 إلى يوليو 2011

Internship mainly on:
• equipment calibration
• composite manufacturing
• Non-Destructive testing

الخلفية التعليمية

ماجستير, Mechanical Engineering
  • في Lebanese International University
  • يوليو 2016
بكالوريوس, Mechatronics Engineering
  • في Hariri Canadian University
  • مايو 2012
الثانوية العامة أو ما يعادلها, General Sciences
  • في Beirut Baptist School
  • يونيو 2007

Specialties & Skills

Leadership
Teamwork
Analytical Skills
Communication Skills
Supervisory Skills
AutoCAD
Microsoft Office
Lean Manufacturing
Operation
Project Management
Food Safety
Value Stream Mapping
Interpersonal Skills
Quality Management
Workplace Safety
Food & Beverage Operations
Operational Excellence
Risk Management
Hazard Analysis and Critical Control Points (HACCP)
Sanitation and Waste Management
Supply Chain Management

اللغات

العربية
متمرّس
الانجليزية
متمرّس

التدريب و الشهادات

FSSC 22000 V6 Internal Audit (الشهادة)
تاريخ الدورة:
September 2023
Introduction to FSSC 22000 V6 Key Changes (الشهادة)
تاريخ الدورة:
September 2023
Integrated Management System Internal Audit - Quality, Environment, Occupational Health and Safety (الشهادة)
تاريخ الدورة:
August 2023
Health and Safety Management System (الشهادة)
تاريخ الدورة:
June 2022
Environmental Management System - ISO 14001:2015 (الشهادة)
تاريخ الدورة:
June 2022
Internal Food Safety Auditor - ISO 22000:2018 FSMS (تدريب)
معهد التدريب:
TÜV Rheinland Rep. Office Lebanon
تاريخ الدورة:
September 2019
Introduction to FSSC 22000 Version 5 Food Safety System Certification (تدريب)
معهد التدريب:
TÜV Rheinland Rep. Office Lebanon
تاريخ الدورة:
September 2019
LEAN Basics Workshop (تدريب)
معهد التدريب:
Sparkers Solutions
تاريخ الدورة:
July 2018
Internal Quality Auditor - ISO 9001:2015 QMS (الشهادة)
تاريخ الدورة:
October 2016
Microsoft Word Advanced Level (تدريب)
معهد التدريب:
Formatech - Integrated Learning Centers
تاريخ الدورة:
April 2016
Microsoft Excel Intermediate Level (تدريب)
معهد التدريب:
Formatech - Integrated Learning Centers
تاريخ الدورة:
March 2016
Introduction to ISO 9001:2015 Quality Management System (تدريب)
معهد التدريب:
TÜV Rheinland Rep. Office Lebanon
تاريخ الدورة:
September 2015