Mechanical maintenance engineer
Adyard Abu dhabi
Total years of experience :10 years, 3 Months
Execute Maintenance, reliability and condition monitoring and responsible for any critical or major equipment troubleshooting or failure analysis. ▪ Manage to collect all information necessary (process, vibration, rotating equipment and reliability function). ▪ Establish assets fault analysis database ensuring all data, drawings, POR, PEM and information are complete and all modifications are updated. ▪ Able to operate and handheld vibration sensing tools, lubrication condition monitoring, IR camera, Ultrasound, MCE, generator and transformer test. ▪ Rotary/stationary equipment analyzing breakdown flaws and executing preventive maintenance. ▪ Implementing CA, FMEA, RCA, hierarchy, RAM, bad actor analysis, Pareto analysis, MTBF & MTRR while categorization risk to improve equipment reliability and supporting in OPEX, CAPEX and CMMS upgrades. ▪ Executing maintenance & inspection process as per ISO-14224, VA ISO-18436-1, RBI API-580 and RCA standards. ▪ Rendering expertise in PMs and CMs review, PM optimization to identify and mitigate risk. ▪ Overseeing expenditures & controlling cost of spares stock while recommending corrective measures ▪ Implementing work permit system and safe working practice on sites during maintenance activities.
Carried out erection and commissioning of WHR power plant while implementing RCM strategies for all operating steam turbines, boilers & auxiliaries. Executed maintenance of WHR & HFO based power plant
Profitably securing long term O&M agreement in line with OEM for WARTSILA HFO base power house while applying condition monitoring techniques i.e. MLA, VA, RBI, PD, thermography and laser alignment
Performed CBM on plant to ensure operational excellence. Maintained documentation for mechanical activities while handling labor and material for timely availability of assets and ensuing safety guidelines
Implemented reliability methodologies on criticality equipment in line with ISO-14224 to reduce cost & optimize unit performance. Executed inspection &administrative tasks related to power plant operation
Maintained power plant statistical performance and production processes while escalating root causes and suggesting improvements. Liaised with chemistry lab to analyze oil and feed& cooling water systems.
Ledstart-up, preparation & shutdown of engines units, waste heat turbine, boilers and auxiliaries while executing RCM. Handled expenditures& cost control reviews of spares stock while evaluating quotations
Implemented strategies related to preventive & corrective maintenance activities, major outage work for diesel engine, steam turbine & its auxiliaries. Skillfully conducted equipment tests andevaluated results
Streamlined preventive maintenance, repairing & overhauling of compressors, centrifugal pumps, dosing pumps and cooling towers whileactively implementing strategies and plans to detect failure using FMEA
Managed all routine operation abnormalities/emergencies and mechanical activities in collaboration with related managers. Performed vibration analysis, oil analysis, rim/face alignment& laser alignment.
Maintenance and operation activities of Diesel & Gas generation power.
• Providing solutions to technical problems, preparing reports, schedules and drawings for the mechanical activities of the plant designing maintenance strategies, procedures and methods.
• Assigning, monitoring each PTW order to different duties for preventive and brake down maintenance Knowledge of safeties of engine and its auxiliaries.
• Ability to maintain inventory store, mechanical instruments and gauges.
• Maintenance and operation activities of Purifiers /Separator Alfa Laval purifier of Type FOPX - 610, MOPX - 207.
• Troubleshooting and overhauling of filters Type: KOF, K8FE, Auto filter K8FE.
• Major over hauling of turbocharger (VTR 354 A - 11 of IHI Japan licensed by ABB).
Engro Chemical Ltd. (Site: Urea-II)
As a coordinator - Maintenance & Reporting (Oct 02 2012 to Oct 14 2012)
Responsibilities, Duties and Skills:
• Coordinate with all mechanical supervisor of client.
• Well known about the standard Work Permit system.
• Prepare daily progress report & meeting with client about progress report.
• Daily morning meeting with client for daily update progress.
• Opening & Cleaning Vessel, columns, as per third party requirement & box up.
• Maintenance, hydro testing and inspection, vessels, drums, columns and tanks.
• Chemical cleaning of heat exchanger.
• Mechanical cleaning and hydro blasting/ H.P jetting of shell and tube heat exchanger.
• Apply safety rules and safe working practice in staff.
• Responsible for turnaround management of the company. This include planning, scheduling, coordination, resource arrangement, development of bar charts, monitoring of entire plant forced outages and planned turnarounds.
SSc (Science) 2003 1st division (80%) B.I.S.E Sukkur
Discipline/Degree Year CGPA/Percentage/division University/Board BSc (Mechanical) 2011 1st division (70%) UET Lahore
HSc (Pre engineering) 2005 1st division (77%) B.I.S.E Sukkur