QC Engineer (welding)
ADCO
Total years of experience :6 years, 1 Months
Client: ADCO (Abu Dhabi co offshore oil extraction)
From 02-2010 and still
Contractor: CCC & TR
Location: Sahil at United Arabian Emirates
Project: SAS (Sahil Shah pipelines for oil and gas)
My activities are as follows:
QA/QC Engineer:
Pipeline:
Auditing and preparing for WPS&PQR as a QC Engineer for the biggest project for CCC in pipeline department about 900 km pipelines MOL ( main oil lines), flow lines &WAG lines (water and gas injection lines) different diameters.
Piping:
Then released from pipe line department to piping department for the same activities and additional activities like mechanical tests and all details for piping work (welding, bolt torqueing, punching, hydrotesting, walk through, line slope by survey reports check, flanges and serration check, flanges alignment, line alignment, supports types, repairs, PMI for special materials like SS &DSS&SDSS materials reports check, ferrite testing reports check for same materials, radiographic interpretation, test packs checking, NDT requirements for each piping class, P&ID checking, QCP &ITP review, ISO METRIC Drgs check and required as built Drawings case of any modification in site all the project areas flare, knock out drum compressor, manifolds, LP flre lines, flare stacks material and welding check and oil separator, isometric control sheet check (ICS) from talisman systems etc
I'm still with CCC company in Abudhabi- Sahil head office
Client: GUPCO ( gulf of Suez petroleum company-Egypt)
From01-2009/02-2010
Contractor:. PETROJET
Location: North Shadwan South Sinai
Project: North Shadwan pipeline 8" oil receiving area in Ras Ghara
My activities are as follows:
Reviewing the project documentation and editing if required
Reviewing the welders qualification certificates.
Reviewing the ITP required for the project.
Reviewing the materials certificates and assurance of the heat no and traceability.
Assurance of flanges and valves description required by the designers.
Reviewing the WPSs and supporting PQRs required for materials welding
Checking at Tie Ins and joints for fit up and welding sequence.
Cathodic protection welds and tests for the artificial materials connections.
Wrapping, coating and testing by holiday tests after sandblasting.
Visual inspection for the welded joints and P/L erection.
Keeping the quality parameters of the WPS as required (welding position, range of
qualification, electrode type, polarity and temperature range)
RT film interpretation, dye penetrant, ultrasonic, magnetic particles ..and any required NDT.
Repairing procedures if any and witness to assure repair quality
QC file arrangement and preparing for the hydro test release
Applying hydro test for the P/L
Client: Agiba petroleum co
From 03-2009/10-2009
Contractor: ISS (international safety &security systems .)
Subcontractor: Shotmed for engineering works.
Location: West Desert Faras plants for petroleum.
Project: Fire fighting tanks and pipe lines attached to it
- Welding inspector Responsible & Carrying out the Following: Fire fighting tank erection according to API650 and its connecting pipes welds and checking for these welds.
Review welding procedure specification (WPS), qualifying welders (WQT) according to applied code, checking material certificates and working in all construction phases of welding joints before Welding dimension check pipe line Follow up the fabrication reviewing (PQR) attached and visual inspection after completing welds, keep the quality parameters of (WPS) applicable (preheat for the joints welding, electrode type, position of welding, etc)
- NDT. INSPECTOR Responsible & Carrying out the Following: Checking dimensions, overlaps, roundness, peaking, Verticality, banding, plumpness, visual inspection for welds and all tank construction according to API 650.
- RT Film interpretation, Ultrasonic test, (lamination, thickness measurements) Magnetic test, penetrate test
Client: Agiba petroleum co (Egypt)
From 11-2008/03-2009
Contractor: ISS (international safety &security systems .)
Subcontractor: Shotmed for engineering works
Location: West Desert Meliha (Mid point) plants for petroleum
Project: Fire fighting tanks and pipe lines attached to it
- Welding inspector Responsible & Carrying out the Following: Fire fighting tank erection according to API650 and its connecting pipes welds and checking for these welds.
Review welding procedure specification (WPS), qualify welders (WQT) according to applied code, chick material certificates and working in all construction phases of welding joints before Welding dimension check pipe line Follow up the fabrication and visual inspection after completion welding, keep the quality parameters of (WPS) applicable (preheat welding, electrode type, position of welding, etc)
- N.D.T. INSPECTOR Responsible & Carrying out the Following: Checking dimensions, overlaps, roundness, peaking, Verticality, banding, plumpness, visual inspection for welds and all tank construction according to API 650.
RT Film interpretation, Ultrasonic test, ( lamination, thickness measurements) Magnetic test, Penetrate test.
Client: Agiba petroleum co
From 10-2008/01-2009
Contractor: ISS (international safety &security systems)
Subcontractor: Shotmed for engineering works.
Location: West Desert Zarif plants for petroleum.
- Welding inspector Responsible & Carrying out the Following: Fire fighting tank erection according to API 650 and its connecting pipes welds according to ASME B 31.1 for these pipes connections and qualifying welders (WQT) according to applied code, check material certificates and working in all construction phases Follow up the fabrication &welding, check fit up of welding joints before Welding, dimension check and visual inspection after completing welds, keep the quality parameters of (WPS) applicable (preheat welding, electrode type, position of welding, etc)
- N.D.T. INSPECTOR Responsible & Carrying out the Following: Checking dimensions, overlaps, roundness, peaking, Verticality, banding, plumpness, visual inspection for welds and all tank construction according to API 650.
RT Film interpretation, Ultrasonic test (lamination, thickness measurements) Magnetic Particle test, Dye Penetrant test for inspecting the zero of the tanks and applying vacuum box for the bottom welds
- Fire fighting tank erection according to API650 and its connecting pipes.
Client: Agiba petroleum co (Egypt)
From07-2008/11-2008
Contractor: ISS (international safety &security systems .)
Subcontractor: Shotmed for engineering works
Location: West Desert Raml plants for petroleum
Project: Fire fighting tanks and pipe lines attached to it
- Welding inspector Responsible & Carrying out the Following: Fire fighting tank erection according to API650 and its connecting pipes welds and checking for these welds.
Review welding procedure specification (WPS), qualify welders (WQT) according to applied code, check material certificates and working in all construction phases of welding joints before Welding dimension check pipe line Follow up the fabrication and visual inspection after completion welding, keep the quality parameters of (WPS) applicable (preheat welding, electrode type, position of welding, etc)
- N.D.T. INSPECTOR Responsible & Carrying out the Following: Checking dimensions, overlaps, roundness, peaking, Verticality, banding, plumpness, visual inspection for welds and all tank construction according to API 650.
RT Film interpretation, Ultrasonic test, (lamination, thickness measurements) Magnetic test, Penetrate test
Client: Balayim petroleum co (Egypt)
From: 01-2008/07-2008
Contractor: First engineering Co.,
Project: New (timsah gas plant)
- Review the issued drawings to comments /approve
- Review the material certificates and data sheets of fittings, pipes, high pressure vessels, etc.
- Site issue modifications.
- Pipe inspection, damage confirming summary reports and create the repaired procedure.
- Monitoring piping activity daily reports.
- Review and attendance of loops hydro tests.
- Review of as-built drawings for the entire project.
- Issue punch list based on the review of P&ID.
- Preparation of the mech. completion certificate.
Client: Samsung engineering co (Egypt)
Project: Sidi kerier petrochemical plant
- Review the welding maps
- Preparation of daily inspection reports
- Welding inspection of pipes welded joints and Steel structure coordinating for NDT
- Reviewing all underground Piping inspection by holiday test
- Witnessing Welding inspection on piping at workshop & site.
- Witnessing hydro test & pneumatic test
Client: National Steel Fabrication ( NSF) one of ORASCOM GROUP-Egypt
From 03-2007/01-2008
Alain El Sokhna factory we were about steel structure fabrication: Starting from receiving material and dimension check through welding very big steel structures for companies erection: - Preparing (WPS) for the specified material according to ASME IX.
- Procedure qualification records (PQR) the specimens must meet the requirements of ASME IX
- Using manual, semi automatic and automatic welding machines as the work requirements and using calibrated equipments.
- Applying all required NDT methods after visual inspection.
- I have the ability for making evaluation for any work pieces using UT and radiographic interpretation and any N.D.T. method.
- Writing reports for the works and any required documentations.
Client: OPC (Oriental Petrochemicals Co) Ain El Sokhna-Egypt.
From: 08-2006/03-2007
Contactor: El Gharably for Steel fabrication
Project: Fresh & cooling water tank 20m diameter according to API 650
(welded oil storage tanks)
- Dimension check for annular plates and bottom.
- Supervising tank erection and construction according to the applied code.
- Visual inspection for welds and applying any NDT needed.
- Checking for roof welds and applying vacuum box for it and for the bottom
- Applying dye penetrate test for the zero of the tank after welding first zero pass weld.
Applying hydrostatic test after completing welds and before coating.
Still in this project
I have worked in MEMPHIS for welding inspection in the job connections as a QC welding inspector for 4 months.
Elhashemia-nem-Elatf power station pipes and manifolds connections as a QC welding inspector for two months.
Three months work in Aluminum company (Egypt alum) as a QC welding inspector in an oil boilers (pressure vessels) and attached piping connections
DUTIES AND RESPONSIBILITIES
1- Review and approve the welding procedure specification (WPS) and procedure qualification report (PQR) and qualify the welders.
2- Adhere to project drawings, specifications and construction supervision instructions for all mechanical works.
3- Check and sign material issue vouchers for piping and equipment materials.
4- Monitor the mark-up for construction drawings required for developing the as-built drawings.
5- Monitor and ensure the application of the approved WPS.
6- Ensure reports related to the correct interpretations and welding NDT.
7- Witness post weld heat treatment and hydro testing pipe work, pipelines, tanks, etc., and ensure documentation is correct.
- Installation and Erection of equipment such as: - Pressure vessels. Air coolers. Flares.
- Storage Tanks (spherical and cylindrical, fixed or floating roof, )
B.Sc: mechanical department. Faculty of Engineering, Asyut University. Year: 2004-2005 Project: PLC control system and welding machines.