Anil P Varkey, Mechanical Design Engineer

Anil P Varkey

Mechanical Design Engineer

Suido Kiko Middle East

Location
Saudi Arabia
Education
Master's degree, M Tech In Production
Experience
13 years, 9 Months

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Work Experience

Total years of experience :13 years, 9 Months

Mechanical Design Engineer at Suido Kiko Middle East
  • Saudi Arabia - Jeddah
  • My current job since March 2016

Concept, planning, design and execution stages of major new products or product enhancements of a Membrane brine conversion system by using SOLIDWORKS Software.
Hydraulic Calculation for the Equipment.
Design of Automotive trolleys for transportation of Equipment’s.
Comprehensive engineering specifications.
Prototyping and testing concept designs and initial engineering builds
Pilot Production
Design reviews.
Cost estimation and analysis.
Design verification testing.
Product validation and usability testing.
Pre-production activities.
Development of electrical/electro-mechanical systems
Making test plans.

Sr.Product Development Engineer (R&D) at Agappe Diagnostics Ltd.
  • India - Bengaluru
  • November 2013 to February 2016

• Development of fully automated IVD blood testing equipment, using software like SOLIDWORKS, AUTO CAD, etc.
• Development of Special Purpose Equipment’s like filling machines, Blister packing machines, Tube Labelers Etc.
• Leading the project by using Critical Path Method, reporting status of project to higher authorities & conducting project meetings.
• Designing Sheet metals, Moulding, casting & machining parts models & drawings.
• Finalizing finishing process like Anodizing, Brazing, Powder Coating, Plating, Painting etc.
• Routine Supplier Visit for above designed parts.
• Selection of different automated bought out items like, screw slider, rail systems, timing pulleys, belts, rack and pinions etc.
• Modeling of aluminum parts.
• Manage draftsmen for getting good detailed drawing.
• Liquid system designing, lens calculations, motor driven calculations.
• Associated with electronic embedded engineer for better integrating electronic system with
Mechanical hard ware.
• Different material selection and supplier activities.
• ERP system development in R & D Equipment division.
• ISO auditing assistance and helped for implementing Lean Tools, like 5S, Keizen, A3 Analysis, PDCA Activities.

Hydraulic Design Engineer at UT Pumps and Developments
  • India - Faridabad
  • June 2011 to July 2012

Pump Casing Development.
Development of High Pressure Pump Components like Piston, Cylinder, Quick Return Mechanism.
BOM preparation.
ISO activities
Piston Ring Designing of Hydraulic Pumps

Mechanical Engineering Designer at Hindustan Fibre Glass Works
  • India - Vadodara
  • May 2009 to July 2011

As part of R&D team, designed and developed Automotive Parts, parametrically driven 3D models, assemblies and drawings by using SOLID WORKS and Think 3.
Analysis; using mathematical modeling to work out whether new developments and innovations would work and be cost effective.
Preparation of complete BOM.
2D Detailing of components with all Geometric Tolerances and Dimensions (GD&T).
Development of Aluminum, Fibre Reinforced Plastic and Casting components with good DFM, DFA and DFS.
Design for Manufacturing and Assembly (DFM & DFA).
Electro-mechanical Assemblies.
Coordination with Electrical and Electromechanical Engineers.
Problem Solving activities for prototypes.
Fixation of Sheet metal Parts.
Communication with Customer like Indian National Railway (Government Authority).
Checking for Design for Services (DFS).
Process Document preparation.

Education

Master's degree, M Tech In Production
  • at M A College Of Engineering
  • November 2014

Studied about production planning activities. Supply chain Management CAD/CAM Studies Lean Manufacturing Activities. Product Development Studies.

Bachelor's degree, Mechanical Engineering
  • at Karpaga Vinayaga College Of Engineering
  • June 2009
High school or equivalent, Science
  • at Rajershi Memorial Higher Secondary School
  • May 2005
High school or equivalent, Science
  • at Kadayiruppu Govt. Higher Secondary School
  • June 2003

Specialties & Skills

Sheet Metal
Component Design
Product Development
SOLIDWORKS
WELDING
PRO E CREO
DESIGN FOR MANUFACTURING
DESIGN FOR ASEEMBLING
SHEETMETAL PART DESIGNING
PROJECT MANAGEMENT
PLASTIC PART DESIGNING
COST ANALYSIS
ELECTROMECHANICAL COMPLEX ASSEMBLY DESIGN
TECHNICAL FEASIBILITY
GEOMETRIC TOLERENCES AND DIMENSIONING
PROTOTYPING
TEST REPORT PREPARATION
DESIGN DOSIER PREPARATION AND CHECKING
AUTOCAD
MODELING
Solidworks

Languages

English
Expert
Hindi
Expert

Memberships

SAUDI COUNCIL OF ENGINEERS
  • MECHANICAL ENGINEER 298747
  • June 2016

Training and Certifications

PRO E (Training)
Training Institute:
CADD CENTRE
Date Attended:
April 2009
Duration:
60 hours
SOLID WORKS (Training)
Training Institute:
CADD CENTRE
Date Attended:
April 2009
Duration:
110 hours