Antony Shibu Manjaly

• Lead a team of 25 employees including 2 Team Leaders and 4 Operators across automated high-speed production lines.
• Increased line efficiency from 84% to 92% through structured KPI monitoring and workflow optimization.
• Reduced rework-related downtime by 30% by redesigning line speed strategy (750 ppm 668 ppm), preventing excessive stress on packaging
systems.
• Analyze OMS performance data daily to identify inefficiencies and implement corrective actions.
• Conduct pre-shift meetings aligning production targets, safety standards, and quality objectives.
• Coordinate manpower allocation and cross-functional scheduling to ensure continuous operations.
• Enforce strict GMP, food safety, and workplace safety compliance standards.
• Serve as Acting Shift Leader during operational coverage.

• Supervised automated production processes ensuring consistent product quality and throughput.
• Hands-on experience with industrial bakery equipment including ovens, proofers, dividers, coolers, sheeters, oilers, and UV light systems.
• Performed quality inspections and process adjustments to maintain production standards.
• Monitored machine performance and supported troubleshooting to minimize downtime.
• Promoted to Line Leader within 6 months based on performance.

• Managed production teams and daily manufacturing operations in a food processing environment.
• Operated large industrial kettles for sauce production using PLC control systems and manual pneumatic systems.
• Monitored process parameters such as temperature, mixing, and batch consistency to ensure product quality.
• Ensured sanitation, safety, and regulatory compliance.
• Coordinated training programs for employees on machine operations and quality standards.
• Supported process improvements and workflow efficiency initiatives.

• Resolved escalated customer concerns in high-volume retail environment.
• Maintained professionalism under pressure and strengthened customer satisfaction.